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York HD Series User Manual

York HD Series
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258919-UIM-B-0107
HD SERIES HORIZONTAL DUCT COILS FOR
COOLING/HEAT PUMPS
Field Installed TXV - Flex Coils
HD**S3XH1
Factory Installed R-22 TXV - Coils
HD**S2AH1 & HD**S2CH1
ISO 9001
Certified Quality
Management System
INSTALLATION MANUAL
INSTALLATION MANUALINSTALLATION MANUAL
INSTALLATION MANUAL
SECTION I: SAFETY
SECTION I: SAFETYSECTION I: SAFETY
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicated a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to alert
against unsafe practices and hazards involving only property damage.
SECTION II: GENERAL INFORMATION
SECTION II: GENERAL INFORMATIONSECTION II: GENERAL INFORMATION
SECTION II: GENERAL INFORMATION
This instruction covers the installation of the following coils with 80+ or
90+ AFUE furnaces or MA/MV air moving systems.
The coils have sweat connect fittings. All coils are shipped with a low
psi nitrogen holding charge.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or additional information, consult a qualified installer
or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
The furnace area must not be used as a broom closet or for any
other storage purposes, as a fire hazard may be created. Never
store items such as the following on, near or in contact with the fur-
nace.
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners or other cleaning tools.
2. Soap powders, bleaches, waxes or other Cleaning com-
pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.
3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products
Never operate the furnace with the blower door removed. To do so
could result in serious personal injury and/or equipment damage.
FIGURE 1: Component Location - HD Coil
COIL
TXV-BULB
TXV
LIST OF SECTIONS
SAFETY 1
GENERAL INFORMATION 1
COIL METERING DEVICES 2
DUCT CONNECTIONS 3
CONDENSATE DRAIN CONNECTIONS 3
REFRIGERANT LINE CONNECTION 4
COIL CLEANING 4
AIR SYSTEM ADJUSTMENT 4
INSTALLATION VERIFICATION 4
LIST OF FIGURES
Component Location - HD Coil 1
Coil - HD 2
Proper Bulb Location 2
Horizontal Coil Installation 3
Drain Pan Extension Installation 3
Pressure Check 4
TXV Check List 4
Drain Traps 4
LIST OF TABLES
Dimensions 2
Entering Air Temperature Limits 2
Coil Air Flow Limits 2
Air Flow Data - Static Pressure Drop 4
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York HD Series Specifications

General IconGeneral
TypeHeat Pump
RefrigerantR-410A
Voltage208/230V
SeriesHD
Heating Capacity18, 000 - 60, 000 BTU
Cooling Capacity18, 000 - 60, 000 BTU
StagesSingle Stage

Summary

Safety Information and Warnings

General Safety Alerts

Explains signal words like DANGER, WARNING, and CAUTION.

Improper Installation Hazards

Warning about potential injury or damage from improper installation.

Code Compliance

Caution regarding installation compliance with codes.

Furnace Area Storage Hazard

Warning about fire hazards from storing items in the furnace area.

General Information and Inspection

General Information

Overview of coils and compatibility with furnaces.

Coil Inspection

Procedures for inspecting coils upon receipt for transit damage.

Installation Clearances

Required clearances for piping, servicing, and access.

Operating Limitations

Guidelines on installation and operating limitations.

Coil Metering Devices

TXV Metering Device Installation

Details on TXV metering device installation and bulb placement.

Duct and Drain Connections

Duct Connections

Instructions for connecting ductwork to horizontal coils.

Filter Operation

Caution about operating equipment without filters.

Condensate Drain Connections

Guidelines for pitching and routing drain lines.

Drain Trapping

Caution to avoid double trapping of drain lines.

Refrigerant Lines, Cleaning, and Air System

Refrigerant Line Connection

Procedures for connecting refrigerant lines and brazing.

Coil Cleaning Procedures

Instructions for cleaning coils using specific solutions.

Air System Adjustment

Measuring static pressure drop to adjust airflow.

Installation Verification

Checklist for verifying correct installation steps.

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