EasyManua.ls Logo

York YCAL0043 User Manual

York YCAL0043
230 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
LD10950
R-410A
035-21456-000
DUAL CIRCUIT
SINGLE CIRCUIT
YCAL0019, 0022, 0028, 0033, 0043, 0046, 0052, 0056, 0066
AIR-COOLED SCROLL CHILLERS
STYLE E (60 HZ)
15-65 TON
Products are produced at a
f a c ilit y wh o s e qu a l i t y -
management systems are
ISO9001 certified.
Issue Date:
April 28, 2017
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.67-NM1 (1216) Form 150.67-NM1 (417)

Table of Contents

Other manuals for York YCAL0043

Question and Answer IconNeed help?

Do you have a question about the York YCAL0043 and is the answer not in the manual?

York YCAL0043 Specifications

General IconGeneral
BrandYork
ModelYCAL0043
CategoryChiller
LanguageEnglish

Summary

SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY

SAFETY

Covers essential safety guidelines and standards for chiller operation.

Standards For Safety

Lists applicable safety standards and codes the chillers comply with.

Responsibility For Safety

Outlines the primary responsibilities of personnel operating or working on the unit.

SECTION 2 – PRODUCT DESCRIPTION

MILLENNIUM CONTROL CENTER

Describes the microprocessor control center and its interface.

ACCESSORIES AND OPTIONS

Lists available accessories and options for the chiller unit.

Ambient Kit (Low)

Describes the low ambient kit for operation in cold conditions.

Ambient Kit (High)

Details the high ambient kit for operation in hot conditions.

PRODUCT IDENTIFICATION NUMBER (PIN)

Explains the unit model number coding system.

SECTION 3 – HANDLING AND STORAGE

MOVING THE CHILLER (YCAL0043 – 0066 DUAL SYSTEM ONLY)

Details safe methods for moving dual system chillers.

MOVING THE CHILLER (YCAL0019 – 0033 SINGLE CIRCUIT ONLY)

Details safe methods for moving single circuit chillers.

SECTION 4 – INSTALLATION

INSTALLATION CHECKLIST

Lists essential checks before placing units into operation.

LOCATION AND CLEARANCES

Covers selection of unit location and required clearances.

Foundation

Specifies requirements for a stable and level mounting foundation.

CHILLED LIQUID PIPING

Provides guidelines for proper chilled liquid piping installation.

Field Wiring

Details requirements for field-supplied power and control wiring.

SECTION 5 – TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Specifies operational limits and restrictions in English units.

OPERATIONAL LIMITATIONS (SI)

Specifies operational limits and restrictions in SI units.

Voltage Limitations

Specifies absolute voltage limits in SI units.

PHYSICAL DATA (ENGLISH)

Presents physical dimensions and specifications in English units.

ELECTRICAL DATA (ENGLISH)

Provides detailed electrical data including wiring requirements.

DIMENSIONS (ENGLISH)

Provides overall unit dimensions in English units.

DIMENSIONS – YCAL0019 (ENGLISH)

Specifies dimensions for the YCAL0019 model in English.

DIMENSIONS – YCAL0022 (ENGLISH)

Specifies dimensions for the YCAL0022 model in English.

DIMENSIONS – YCAL0028 (ENGLISH)

Specifies dimensions for the YCAL0028 model in English.

DIMENSIONS – YCAL0033 (ENGLISH)

Specifies dimensions for the YCAL0033 model in English.

DIMENSIONS – YCAL0043 (ENGLISH)

Specifies dimensions for the YCAL0043 model in English.

DIMENSIONS – YCAL0046 (ENGLISH)

Specifies dimensions for the YCAL0046 model in English.

DIMENSIONS – YCAL0052 (ENGLISH)

Specifies dimensions for the YCAL0052 model in English.

DIMENSIONS – YCAL0056 (ENGLISH)

Specifies dimensions for the YCAL0056 model in English.

DIMENSIONS – YCAL0066 (ENGLISH)

Specifies dimensions for the YCAL0066 model in English.

DIMENSIONS (SI)

Provides overall unit dimensions in SI units.

DIMENSIONS – YCAL0019 (SI)

Specifies dimensions for the YCAL0019 model in SI.

DIMENSIONS – YCAL0022 (SI)

Specifies dimensions for the YCAL0022 model in SI.

DIMENSIONS – YCAL0028 (SI)

Specifies dimensions for the YCAL0028 model in SI.

DIMENSIONS – YCAL0033 (SI)

Specifies dimensions for the YCAL0033 model in SI.

DIMENSIONS – YCAL0043 (SI)

Specifies dimensions for the YCAL0043 model in SI.

DIMENSIONS – YCAL0046 (SI)

Specifies dimensions for the YCAL0046 model in SI.

DIMENSIONS – YCAL0052 (SI)

Specifies dimensions for the YCAL0052 model in SI.

DIMENSIONS – YCAL0056 (SI)

Specifies dimensions for the YCAL0056 model in SI.

DIMENSIONS – YCAL0066 (SI)

Specifies dimensions for the YCAL0066 model in SI.

TECHNICAL DATA – CLEARANCES

Illustrates required unit clearances for installation.

ISOLATORS

Discusses isolator selection and mounting positions.

SECTION 6 – COMMISSIONING

COMMISSIONING

States that commissioning must be done by authorized personnel.

PREPARATION – POWER OFF

Basic checks to perform before powering the unit on.

Refrigerant Charge

Guide for checking refrigerant charge and leak testing.

Compressor Oil

Details adding oil to compressors and oil level checks.

PREPARATION – POWER ON

Checks to perform after applying power to the unit.

Water System

Ensures correct water system installation and flow.

Flow Switch

Verifies proper installation and wiring of the chilled water flow switch.

EQUIPMENT START-UP CHECKLIST

A comprehensive checklist for initial unit start-up.

Checking The System Prior To Initial Start (No Power)

Checks to perform before applying power to the unit.

Compressor Heaters (Power On – 24 Hours Prior To Start)

Confirms compressor heaters are energized for the required duration.

Panel Checks (Power On – Both Unit Switch Off)

Verifies 3-phase power, voltage imbalance, and control panel settings.

Checking SUPERHEAT AND SUBCOOLING

Details how to check and calculate superheat and subcooling.

LEAK CHECKING

Procedure for checking for refrigerant leaks.

UNIT OPERATING SEQUENCE

Describes the sequence of operations during start-up and normal run.

SECTION 7 – UNIT CONTROLS

IPU II AND I/O BOARDS

Describes the function of the IPU II and I/O boards in the control system.

STATUS KEY

How to use the STATUS key to determine current chiller operating status.

Unit Status

Explains the types of messages displayed for unit status.

Fault Safety Status Messages

Explains safety thresholds and status messages for system/unit shutdowns.

System Safeties

Describes faults that cause individual system shutdowns.

HIGH DSCH PRESSURE

Details the discharge pressure cutout safety.

LOW SUCT PRESSURE

Explains the suction pressure cutout safety for evaporator protection.

Unit Safeties

Describes faults that shut down all running compressors.

UNIT FAULT: LOW AMBIENT TEMP

Explains the safety for low ambient temperature operation.

UNIT FAULT: 115VAC UNDER VOLTAGE

Details the safety for low voltage conditions affecting the control system.

UNIT FAULT: HIGH MTR CURR

Explains the safety for high motor current conditions.

Unit Warning

Lists unit warnings that require operator intervention.

LOW BATTERY

Warns of a low battery condition for the Real Time Clock.

Incorrect Unit Type

Indicates a potential issue with unit type configuration jumper.

DISPLAY/PRINT KEYS

Describes keys for viewing and printing system/unit information.

Oper Data Key

Accesses unit and system operating parameters.

History Printout

How to obtain a printout of safety shutdown history.

History Displays

Navigating and viewing stored historical shutdown data.

CONTROL MODE

Displays the type of chilled liquid control: Leaving or Return.

SETPOINTS KEYS

Keys used for programming setpoints, schedules, and safeties.

Cooling Setpoints

Programming the cooling setpoint and range.

PROGRAM KEY

Accesses and modifies programmable operating parameters.

DISCHARGE PRESSURE CUTOUT

Sets the shutdown point for discharge pressure.

SUCTION PRESSURE CUTOUT

Sets the shutdown point for suction pressure.

LOW AMBIENT TEMPERATURE CUTOUT

Sets the cutout for low ambient temperature operation.

SECTION 8 – UNIT OPERATION

CAPACITY CONTROL

Details how the unit manages cooling capacity based on demand.

SUCTION PRESSURE LIMIT CONTROLS

Prevents unit from reaching low-pressure cutout by limiting loading.

DISCHARGE PRESSURE LIMIT CONTROLS

Unloads system to prevent high discharge pressure faults.

LEAVING CHILLED LIQUID CONTROL

Regulates leaving chilled liquid temperature to meet setpoint.

LOAD LIMITING

Prevents unit from exceeding desired load values by limiting compressor operation.

SECTION 9 – SERVICE AND TROUBLESHOOTING

SERVICE MODE

Accessing service mode for configuration and diagnostics.

SERVICE MODE – CHILLER CONFIGURATION

Configuring chiller settings like refrigerant type and expansion valve.

SERVICE MODE – ANALOG AND DIGITAL INPUTS

Viewing all analog and digital inputs to the microboard.

NO DISPLAY ON PANEL UNIT WILL NOT OPERATE

Troubleshooting steps for when the display panel is off or unit won't operate.

FLOW SWITCH/REM STOP NO RUN PERMISSIVE

Troubleshooting for flow switch or remote stop issues.

LOW SUCTION PRESSURE FAULT

Diagnosing and resolving low suction pressure faults.

HIGH DISCHARGE PRESSURE FAULT

Troubleshooting steps for high discharge pressure issues.

LOW LIQUID TEMP FAULT

Diagnosing and resolving low liquid temperature faults.

MP / HPCO FAULT

Troubleshooting for motor protector or high pressure cutout faults.

COMPRESSOR(S) WON’T START

Steps for diagnosing and resolving compressor start issues.

LACK OF COOLING EFFECT

Troubleshooting steps for insufficient cooling output.

Related product manuals