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York YCAL0043E Series User Manual

York YCAL0043E Series
184 pages
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YCAL0043E_ - YCAL0377E_
R-22 & HFC-407C
STYLE C
(50 Hz)
Standard, Glycol & Metric Models, Combined
380-415-3-50
MODEL ONLY
INSTALLATION, OPERATION, MAINTENANCE
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
New Release
Form 150.62-NM7 (103)
YCAL0287 – YCAL0377 EPROM
031-02423-001
29224(R)A
YCAL0043 – YCAL0253 EPROM (031-02050-001 MICROBOARD)
031-02049-001
035-19330-000

Table of Contents

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York YCAL0043E Series Specifications

General IconGeneral
BrandYork
ModelYCAL0043E Series
CategoryChiller
LanguageEnglish

Summary

General Safety Guidelines and Document Information

Safety Symbols

Explains hazard symbols used in the document for safety warnings.

Document Changeability

Explains the policy for updating document information without notice.

Product Identification Number (PIN)

Installation Procedures

Installation Checklist

Key steps to be checked before placing units into operation.

Location and Clearances

Critical requirements for unit placement for performance and access.

Site Considerations for Installation

Foundation and Mounting

Essential requirements for stable unit mounting on various surfaces.

Chilled Water Piping and Wiring

Piping Installation Details

Specific instructions for chilled water connections and requirements.

Control System Wiring and Inputs

Input Signal Connections

Wiring for PWM, Load Limit, and Flow Switch inputs.

Electrical Data and Wiring Diagrams

Power Supply Connections

Diagrams for single and multiple point electrical supply.

Electrical Data Tables

Specifications and data for various electrical configurations.

Operational Limitations (English)

Temperatures, Flows, and Voltages

Table defining operational limits for temperature, flow, and voltage.

Operational Limitations (Metric)

Metric Temperatures, Flows, and Voltages

Metric operational limits for temperature, flow, and voltage.

Physical Data (English)

General Unit and Compressor Data

Basic unit specifications and compressor details.

Physical Data (Metric)

Unit Dimensions (English)

Dimensions YCAL0043-YCAL0057

Physical dimensions for YCAL0043 to YCAL0057 models.

Unit Dimensions (SI)

Dimensions YCAL0043-YCAL0057 (SI)

SI physical dimensions for YCAL0043 to YCAL0057 models.

Pre-Startup Checklist

Unit and Panel Checks

Pre-operational checks before and after power-up.

Initial Start-Up Procedures

Unit Operating Sequence

Unit Controls Introduction

Microcomputer Control Center

Description of the main control panel and its components.

Control Panel Interface and Navigation

Status Key Message Interpretation

Fault Status Messages and Safeties

System Safeties Explained

Faults affecting individual systems and their explanations.

Status Key Message Categories

Display and Print Key Functions

Operating Data Display Screens

Accessing real-time operating parameters via the display.

Operation Data Quick Reference

Print Key Functions

Operating Data Printout Example

Sample of real-time operating data printout.

History Log Access and Interpretation

History Buffers and Printouts

How to retrieve and interpret historical fault data.

Troubleshooting Display Codes

Entry Key Functions

Options Key Navigation

Accessing and modifying unit options via the Options key.

Setpoint Key Operations

Cooling Setpoint Adjustment

Setting cooling temperature and range parameters.

Setpoint Configuration Details

Schedule/Advance Day Programming

Setting the daily operating schedule for the unit.

Program Key Limits and Defaults

System and Unit Trip Voltages

Unit Key Functions and Options

Options Key Navigation

Accessing and modifying unit options via the Options key.

Unit Configuration Options

Unit Type and Clock Settings

Capacity Control Logic

Leaving Chilled Liquid Control

Control strategy for maintaining leaving chilled liquid temperature.

Chilled Liquid Control Strategies

Return Chilled Liquid Control

Staging compressors based on return chilled liquid temperature.

Electronic Expansion Valve (EEV) Operation

EEV Control Features

MOP, Valve Preheat, Inputs, and Outputs for EEV.

Program and Safety Settings

Condenser Fan Control Modes

How condenser fans are controlled based on various inputs.

Condenser Fan Control Tables (YCAL0043-YCAL0253)

Fan Control Using Ambient and Discharge Pressure

Table detailing fan control logic based on ambient and pressure.

Condenser Fan Control (YCAL0287-YCAL0377)

Fan Sequencing Tables

Fan sequencing logic for specific YCAL models.

Load Limiting Functionality

Compressor Operation Load Limiting

Table detailing load limiting stages based on compressor count.

Remote Temperature Reset Functions

Service and Troubleshooting

Service Mode Operations

How to enter and use service mode for diagnostics.

Chiller Configuration and Input Diagnostics

Chiller Configuration Parameters

Settings for data logging, soft start, and refrigerant type.

Microboard Input/Output Tables

Input Signal Checks

Temperature Sensor Input Checks

Checking digital and analog temperature sensor inputs.

Analog Pressure Signal Inputs

Digital Output Signals

Keypad Pin Assignments

Optional Printer Installation

Troubleshooting Common Issues

Troubleshooting Display and Flow Switch Issues

Diagnosing display problems and flow switch faults.

Troubleshooting Pressure and Temperature Faults

Troubleshooting Compressor and Cooling Faults

Maintenance Procedures

Compressor Oil Maintenance

Checking and maintaining compressor oil levels and condition.

ISN Control System Overview

ISN Data Transmission

Data sent to and received from the ISN system.

ISN Operational and Fault Codes

Wiring Diagrams

Elementary Diagrams (Control & Power)

Schematics for control and power circuits.

Connection Diagrams (Power Panel)

Layouts for power panel electrical connections.

Appendix 1 – Isolator Selections

Aluminum Fin Coil Isolator Selections

Isolator choices for units with aluminum fins.

Isolator Selections (Continued)

Neoprene Isolator Selections

Neoprene isolator choices for units.

Copper Fin Coil Isolator Selections

Isolator Dimension and Identification Tables

Type CP Mounting Instructions

AEQM Spring-Flex Mounting Instructions

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