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York YCAL0022 - User Manual

York YCAL0022
230 pages
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LD10950
R-410A
035-21456-000
DUAL CIRCUIT
SINGLE CIRCUIT
YCAL0019, 0022, 0028, 0033, 0043, 0046, 0052, 0056, 0066
AIR-COOLED SCROLL CHILLERS
STYLE E (60 HZ)
15-65 TON
Products are produced at a
f a c ilit y wh o s e qu a l i t y -
management systems are
ISO9001 certified.
Issue Date:
April 28, 2017
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.67-NM1 (1216) Form 150.67-NM1 (417)

Table of Contents

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York YCAL0022 Specifications

General IconGeneral
Tonnage20 tons
Cooling Capacity240, 000 BTU/hr
Refrigerant TypeR-410A
Energy Efficiency Ratio (EER)10.5
Power Supply460V/3Ph/60Hz
Weight2, 100 lbs

Summary

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

Safety Information

Covers safety standards, responsibilities, manual usage, and equipment hazards.

SECTION 2 - PRODUCT DESCRIPTION

Millennium Control Center

Details on the microprocessor control center, its features, and interface.

Accessories and Options

Details on available power and control options for the chiller.

Product Identification Number (PIN)

Explanation of the unit's product identification number structure and features.

SECTION 3 - HANDLING AND STORAGE

Moving and Lifting Procedures

Instructions for safely moving and lifting the chiller unit, including weight details.

SECTION 4 - INSTALLATION

Installation Checklist and Handling

Essential checks before operation and guidelines for handling the assembled unit.

Chilled Liquid Piping

Guidelines for connecting the chilled liquid piping system to the unit.

Duct Work and Wiring

Recommendations for duct work connections and field wiring requirements.

SECTION 5 - TECHNICAL DATA

SECTION 6 - COMMISSIONING

Commissioning Personnel and Preparation

Guidance on personnel qualifications and pre-commissioning checks.

Equipment Start-Up Checklist

Detailed checklist for initial unit startup procedures and checks.

Checking Superheat and Subcooling

Procedures for verifying refrigerant superheat and subcooling for proper operation.

SECTION 7 - UNIT CONTROLS

SECTION 8 - UNIT OPERATION

Capacity Control Logic

Explanation of how the unit regulates capacity via pressure and temperature limits.

Chilled Liquid Control Modes

Details on leaving and return chilled liquid temperature control strategies.

Load Limiting

Features and methods for limiting unit loading to prevent over-operation.

SECTION 9 - SERVICE AND TROUBLESHOOTING

Service Mode Operations

How to access and use Service Mode for outputs, configuration, and inputs.

Troubleshooting Common Problems

Guides to diagnosing and resolving issues like no display, pressure faults, and start failures.

SECTION 10 - MAINTENANCE

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