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York YCAL0056 User Manual

York YCAL0056
230 pages
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LD10950
R-410A
035-21456-000
DUAL CIRCUIT
SINGLE CIRCUIT
YCAL0019, 0022, 0028, 0033, 0043, 0046, 0052, 0056, 0066
AIR-COOLED SCROLL CHILLERS
STYLE E (60 HZ)
15-65 TON
Products are produced at a
f a c ilit y wh o s e qu a l i t y -
management systems are
ISO9001 certified.
Issue Date:
April 28, 2017
AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.67-NM1 (1216) Form 150.67-NM1 (417)

Table of Contents

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York YCAL0056 Specifications

General IconGeneral
ModelYCAL0056
TypeAir-Cooled Chiller
Compressor TypeScroll
RefrigerantR-410A
Power Supply460V/3Ph/60Hz
Cooling Capacity56 Tons

Summary

SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY

WARRANTY

Details Johnson Controls' warranty terms, limitations, and conditions for equipment.

SAFETY

Covers safety guidelines, standards, and codes applicable to YCAL chillers.

Responsibility For Safety

Outlines operator and personnel responsibilities for safe operation and maintenance.

Pressure Systems

Warns about dangers associated with refrigerant pressure systems and access.

SECTION 2 – PRODUCT DESCRIPTION

MILLENNIUM CONTROL CENTER

Describes the microprocessor control center, keypad, and display functions.

SECTION 3 – HANDLING AND STORAGE

MOVING THE CHILLER

Details procedures for safely moving the chiller, including lifting weights and rigging.

SECTION 4 – INSTALLATION

INSTALLATION CHECKLIST

Lists essential checks to be performed before placing units in operation.

SECTION 5 – TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Provides operational limits, including temperatures, flows, and voltage.

ELECTRICAL DATA (ENGLISH)

Provides electrical specifications, including wiring and circuit protection details.

SECTION 6 – COMMISSIONING

Commissioning

States that commissioning must be performed by authorized YORK personnel.

PREPARATION – POWER OFF

Outlines basic checks to be performed with the unit power switched off.

Refrigerant Charge

Describes checks for refrigerant pressure, leaks, and proper charging.

EQUIPMENT START-UP CHECKLIST

Lists essential checks for equipment start-up prior to operation.

CHECKING SUPERHEAT AND SUBCOOLING

Explains how to calculate and verify superheat and subcooling for proper operation.

LEAK CHECKING

Instructs to perform leak checks on compressors, fittings, and piping.

SECTION 7 – UNIT CONTROLS

STATUS KEY

Explains how to use the STATUS key to determine current chiller operating status.

Fault Safety Status Messages

Introduces safety messages for system and unit faults, categorized by type.

PROGRAM KEY

Describes how to access and change programmable setpoints and parameters.

SECTION 8 – UNIT OPERATION

CAPACITY CONTROL

Explains the start sequence and how the unit regulates cooling capacity.

LEAVING CHILLED LIQUID CONTROL

Details how the unit regulates leaving chilled liquid temperature to meet setpoints.

STANDARD CONDENSER FAN CONTROL

Details condenser fan control options based on ambient temperature or discharge pressure.

SECTION 9 – SERVICE AND TROUBLESHOOTING

SERVICE MODE

Describes how to enter Service Mode for configuration and parameter viewing.

TABLE 37 - TROUBLESHOOTING

Provides a guide for troubleshooting common problems and their solutions.

SECTION 10 – MAINTENANCE

COMPRESSORS

Provides instructions for compressor maintenance, including oil level checks and analysis.

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