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York YLAA0285SE User Manual

York YLAA0285SE
206 pages
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YLAA0195 - YLAA0515
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (50 HZ)
57 - 142 TON
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.
R-410A
Issue Date:
October 5, 2020
035-21911-001
AIR-COOLED SCROLL CHILLER
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.72-NM3 (811) Form 150.72-NM3 (1020)

Table of Contents

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York YLAA0285SE Specifications

General IconGeneral
ModelYLAA0285SE
TypeAir-Cooled Scroll Chiller
Cooling Capacity285 Tons
RefrigerantR-410A
Compressor TypeScroll
Voltage460V
Phase3
Frequency60 Hz
Sound Power Level85 dBA
Weight14500 lbs

Summary

SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY

Introduction to YORK YLAA Chillers

Provides an overview of YORK YLAA Air-Cooled Scroll Chillers and their applications.

Warranty Terms and Conditions

Details the warranty terms, coverage period, and conditions for the chiller equipment.

Safety and Quality Standards

Outlines design standards and compliance with safety codes and regulations.

Responsibility for Safety

Defines the primary responsibilities of personnel operating or working on the machinery.

About This Manual

Explains the meaning of hazard alert terms (DANGER, WARNING, CAUTION, NOTE) used in the document.

Misuse of Equipment Guidelines

Discusses the consequences of using the equipment outside its intended application or parameters.

Electrical Safety Guidelines

Provides crucial safety instructions for electrical work, including grounding and power isolation.

Hazard Awareness and Emergency Shutdown

Highlights specific hazards like sharp edges, refrigerants, and emergency shutdown procedures.

SECTION 2 – PRODUCT DESCRIPTION

Introduction to YORK YLAA Chillers

Introduces the YLAA Air-Cooled Scroll Chillers for HVAC applications.

General System Description

Provides a high-level overview of the chiller's main systems and components.

Compressors and Cooler (Evaporator)

Details the hermetic scroll compressors and the direct expansion evaporator design.

Condenser Components and Control Panel

Details condenser coils, fans, motors, and the control panel's display and keypad functions.

Unit Controls and Interface Features

Describes the ON/OFF switch, HIGH AMBIENT KIT, BAS interface, and power panel components.

Accessories and Options Overview

Lists and describes various accessories and options available for the chiller unit.

Power and Control Options Details

Details power connection options, ambient kits, language display, and compressor/piping options.

Special Unit Options and Enclosures

Details options like Hot Gas By-Pass, Flanges, Flow Switches, Hydro-Kits, and condenser/cabinet protection.

Enclosure, Sound, and Vibration Options

Covers options for louvred panels, coil guards, sound attenuation, and vibration isolators.

Unit Components Overview

Identifies key unit components through diagrams and labels.

Product Identification Number (PIN) Explained

Explains the nomenclature and structure of the unit's Product Identification Number.

SECTION 3 – HANDLING AND STORAGE

Delivery and Storage Precautions

Provides guidelines for unit delivery, storage, and precautions to prevent damage.

Inspection Procedures Upon Receipt

Details the steps for inspecting the unit for shipping damage upon receipt.

Moving and Lifting the Chiller Safely

Offers instructions and warnings for safely moving and lifting the chiller unit.

Rigging Instructions and Diagrams

Provides detailed instructions and diagrams for proper rigging and lifting arrangements.

SECTION 4 – INSTALLATION

Installation Prerequisites and Checks

Covers inspection, handling, and essential checks before unit operation.

Location and Clearance Requirements

Provides guidance on selecting suitable installation sites and required clearances.

Foundation and Site Requirements

Details foundation requirements for ground, rooftop, and noise-sensitive locations, including isolator info.

Piping and Component Mounting Guidelines

Covers chilled liquid piping, compressor mounting, and remote cooler options.

Chilled Liquid Piping Arrangement

Suggests pipework arrangements and considerations for the chilled liquid system.

Duct Work and Wiring Requirements

Provides recommendations for duct work connections and general wiring guidelines.

Control Wiring Inputs and Outputs

Details alarm status, remote start/stop, temp reset, load limit, and flow switch inputs/outputs.

Single-Point Supply Connection Options

Details options for single-point electrical supply connections including terminal blocks and circuit breakers.

User Control Wiring Inputs

Describes the wiring for user control inputs, including remote reset and flow switch connections.

User Control Wiring Outputs

Describes the wiring for user control outputs, including alarm and run status signals.

SECTION 5 – TECHNICAL DATA

Operational Limitations and Voltage

Specifies operational limits for temperatures, flows, and voltage, including important CAUTION notes.

Heat Exchanger Flow and Glycol Correction Factors

Provides pressure drop curves for heat exchangers and glycol correction factors.

Physical Data for Standard Efficiency Units

Details physical specifications for standard efficiency YLAA models, including dimensions and weights.

Physical Data for High Efficiency Units

Details physical specifications for high efficiency YLAA models, including dimensions and weights.

Electrical Information and Tables

Provides details on micropanel power supply, voltage ranges, and electrical data tables.

Electrical Notes and Legend

Explains electrical notation, legends, and important notes related to wiring and circuit protection.

Wiring Diagrams Overview

Introduces elementary and connection wiring diagrams for YLAA0195 models.

Elementary Wiring Diagrams - YLAA0195 Sheets

Continues elementary wiring diagrams for YLAA0195 models across multiple sheets.

Connection Wiring Diagrams - YLAA0195 Sheets

Introduces and continues connection wiring diagrams for YLAA0195 models.

Elementary Wiring Diagrams - YLAA0220-YLAA0515 Sheets

Provides elementary wiring diagrams for YLAA0220 to YLAA0515 models across multiple sheets.

Connection Diagrams - YLAA0220-YLAA0515 Sheets

Introduces and continues connection wiring diagrams for YLAA0220 to YLAA0515 models.

Power Supply Wiring Diagrams

Shows wiring diagrams for different single-point power supply options.

Dual Pump Wiring Diagram

Provides the wiring diagram specifically for dual pump configurations.

Dimensions (English) Overview

Provides detailed dimensions in English for various YLAA models.

Technical Data – Unit Clearances

Specifies required clearances for all models to ensure proper operation and maintenance access.

Isolator Data and Cross-References

Contains cross-reference data for spring, seismic, and Duralene isolators, including dimensions and capacities.

SECTION 6 – COMMISSIONING

Commissioning Overview and Personnel

States that commissioning must be performed by authorized personnel and outlines the process.

Preparation - Power Off Checks

Lists essential checks to perform with unit power OFF: inspections, refrigerant charge, and valve checks.

Component Checks Before Power On

Covers checks for compressor oil, fans, electrical isolation, control panel, power connections, and grounding.

Preparation - Power On Checks

Details checks after applying power: switch settings, compressor heaters, water system, flow switch, and sensors.

Equipment Pre-Startup & Startup Checklist

Provides a comprehensive checklist for pre-startup and startup procedures, including unit, compressor, and panel checks.

Superheat and Subcooling Checks

Details procedures for calculating and verifying subcooling and checking suction superheat.

Leak Checking Procedure

Instructions for performing a leak check on compressors, fittings, and piping.

Unit Operating Sequence Description

Describes the step-by-step sequence of unit operation, including compressor, fan, and system staging.

SECTION 7 – UNIT CONTROLS

YORK MILLENNIUM CONTROL CENTER Overview

Introduces the microprocessor-based control system and its four basic components.

IPU II and I/O Boards Functionality

Explains the roles of the IPU II board (controller) and I/O board (inputs/outputs) in system operation.

Control Center Features Explained

Describes the on-board power supply, display, keypad functions, battery backup, transformer, and compressor programming.

Status Key Messages Guide

Explains how to use the STATUS key to view operating status and fault messages.

General Status Messages Explained

Details various general status messages like UNIT SWITCH OFF, REMOTE CONTROLLED SHUTDOWN, and FLOW SWITCH OPEN.

System Operating Status Messages

Describes messages related to cooling load, compressor status, timers, and pressure limiting.

Safety Status Messages Explained

Explains safety messages for system and unit faults, detailing HIGH DSCH PRES and LOW SUCT PRES.

Unit Safety Faults and Warnings

Covers unit safety faults (LOW AMBIENT TEMP, LOW LIQUID TEMP) and warnings (LOW BATTERY, INCORRECT UNIT TYPE).

Status Key Messages Quick Reference

Provides a quick reference list for various status key messages, categorized by general, system, and safety/warning types.

Display/Print Keys Functionality

Explains how to use the DISPLAY/PRINT keys to retrieve system and unit information.

Operating Data Key Usage

Details how to access and scroll through system operating parameters using the OPER DATA key.

System Pressure and Load Displays

Describes displays for suction/discharge pressure, cooling demand, and temperature error.

Compressor Run Time and Start Displays

Explains displays showing accumulated compressor running hours and starts for each system.

Unit Status Displays Overview

Describes various unit status displays including evaporator heater, pump status, actual amps, and fan stage.

Oper Data Quick Reference List

Provides a quick reference table for accessing various operation data screens via the OPER DATA key.

Print Key Functionality

Explains how to use the PRINT key to obtain real-time or history printouts of system data.

History Displays and Printout

Describes how to access and scroll through stored safety shutdown information and obtain printouts.

Control Mode and Setpoint Displays

Explains displays for control modes (Leaving/Return Liquid), Lead/Lag, Fan Control, and various setpoints.

Unit Status Display Details

Describes various unit status displays including evaporator heater, pump status, actual amps, and software version.

“ENTRY” KEYS Functionality

Explains the function of the ENTRY keys (UP, DOWN, ENTER/ADV) for navigating and changing programmed values.

“SETPOINTS” KEYS Functionality

Details how to use the SETPOINTS keys to adjust cooling setpoints and ranges for different control modes.

SCHEDULE/ADVANCE DAY KEY Usage

Describes how to program the seven-day schedule and holiday settings.

TABLE 10 – COOLING SETPOINTS, PROGRAMMABLE LIMITS AND DEFAULTS

Table listing programmable limits and default values for cooling setpoints and temperature reset.

PROGRAM KEY Parameters Configuration

Details how to program parameters like pressure cutouts, ambient limits, anti-recycle timer, and fan control.

System Trip Volts Calculation and Programming

Provides formulas and examples for calculating and programming system trip voltages.

TABLE 11 – PROGRAM KEY LIMITS AND DEFAULT

Table detailing programmable limits and default values for various program key settings.

SETPOINTS QUICK REFERENCE LIST

Provides a quick reference chart for navigating setpoints using the control panel keys.

“UNIT” KEYS Functionality

Explains how to use the UNIT keys, particularly OPTIONS key for configuring unit settings like language and system switches.

Ambient Control and Control Modes Options

Covers options for ambient control type and unit control modes (return/leaving liquid).

Lead/Lag and Display Units Options

Explains lead/lag control types and options for displaying units in Imperial or SI units.

Condenser Fan Control and Override Modes Options

Details options for condenser fan control, manual override, current feedback, and power fail restart.

Refrigerant Type and Expansion Valve Options

Details options for refrigerant type and expansion valve type (thermostatic/electronic).

Flash Card Update and Remote Temperature Reset

Explains procedures for updating software via flash card and selecting remote temperature reset inputs.

Pump Control and Selection Options

Describes options for onboard pump control and selecting pump configurations.

Clock Functionality

Explains how to view and set the current day, time, and date using the CLOCK key.

UNIT KEYS OPTIONS PROGRAMMING QUICK REFERENCE LIST

Provides a quick reference chart for programming options accessible via the UNIT keys.

SECTION 8 – UNIT OPERATION

Capacity Control Initiation

Describes the conditions required to initiate the chiller's start sequence and capacity control functions.

Suction Pressure Limit Controls

Explains anticipatory controls to prevent low-pressure cutouts by limiting loading.

Discharge Pressure Limit Controls

Details controls that unload the system before high discharge pressure safety limits are reached.

Leaving Chilled Liquid Control Explained

Explains how the chiller maintains leaving chilled liquid temperature by staging compressors.

Compressor Sequencing and Lead/Lag

Describes how compressors are sequenced within circuits and how lead/lag systems equalize run hours.

Cycling Override for Reduced Cycling

Explains how the setpoint can be temporarily adjusted to prevent excessive compressor cycling.

Return Chilled Liquid Control Strategies

Explains return chilled liquid control for staging compressors based on load, and provides compressor staging tables.

TABLE 14 – SAMPLE COMPRESSOR STAGING FOR RETURN WATER CONTROL

Table providing sample compressor staging data for return water control.

Return Chilled Liquid Lead/Lag and Sequencing

Details lead/lag and compressor sequencing for return chilled liquid systems to equalize run hours.

TABLE 15 – RETURN CHILLED LIQUID CONTROL FOR 4 COMPRESSORS (6 STEPS)

Table outlining return chilled liquid control steps for 4 compressors.

TABLE 16 – RETURN CHILLED LIQUID CONTROL FOR 4 COMPRESSORS (6 STEPS)

Table detailing return chilled liquid control steps, including lead/lag system assignments.

Anti-Recycle and Anti-Coincidence Timers

Explains the function of anti-recycle timers for preventing short cycling and anti-coincidence timers.

Evaporator Pump and Hydro Kit Control

Describes the control of the evaporator pump and YORK Hydro Kit pump.

Evaporator Heater and Pumpdown Control

Details the control of the evaporator heater based on ambient temperature and the pumpdown feature.

Standard Condenser Fan Control Logic

Explains condenser fan control based on discharge pressure and programmable settings.

TABLE 17 – YLAA STANDARD CONDENSER FAN CONTROL

Table detailing standard condenser fan control logic using discharge pressure for 2, 3, or 4 fans per system.

TABLE 18 – YLAA STANDARD CONDENSER FAN CONTROL

Table detailing standard condenser fan control logic using discharge pressure for 5 or 6 fans per system.

Load Limiting Feature Explained

Explains the load limiting feature to prevent the unit from exceeding desired values, with tables for compressor limits.

TABLE 19 – COMPRESSOR OPERATION – LOAD LIMITING

Table showing compressor operation limits based on the number of compressors and load limiting stages.

Compressor Run Status and Alarm Status

Describes how compressor run status and alarm status are indicated via contacts.

BAS/EMS Temperature Reset via Signal

Details how BAS/EMS can reset the chilled liquid setpoint using voltage or current signals.

SECTION 9 – SERVICE AND TROUBLESHOOTING

Clearing History Buffers

Instructions on how to clear the unit's history buffers, with a warning about data loss.

Service Mode Overview and Outputs

Explains Service Mode functionality for enabling/disabling outputs and viewing/modifying parameters.

Service Mode – Chiller Configuration

Guides on configuring settings like data logging, soft start, refrigerant type, and expansion valve type.

Service Mode – Analog & Digital Inputs

Explains how to view analog and digital inputs to the microboard, including pressure and temperature sensor readings.

Control Inputs/Outputs Reference Tables

Provides reference tables for digital and analog inputs/outputs, detailing connection points and descriptions.

Microboard Layout Diagram

Illustrates the physical layout of the microboard, identifying key connectors and components.

Checking Inputs and Outputs

Details how to check digital and analog inputs/outputs, focusing on voltage references and sensor connections.

Analog Inputs – Temperature Sensor Data

Describes analog temperature inputs and their connections, including the outside air sensor.

Liquid and Refrigerant Sensor Test Points

Lists test points for entering and leaving chilled liquid sensors and their voltage correlations.

Analog Inputs – Pressure Sensor Data

Explains analog pressure inputs, their connections, and formulas for calculating voltage outputs from transducers.

Optional Printer Installation Guide

Provides instructions for installing an optional printer, including required parts and assembly.

Troubleshooting Common Problems

Addresses issues like no display, flow switch problems, and low suction pressure faults.

SECTION 10 – MAINTENANCE

Important Maintenance Considerations

Highlights key aspects of maintenance, including compressor oil checks, oil analysis, and component inspections.

Compressor Maintenance Procedures

Details procedures for checking compressor oil levels and performing oil analysis for contamination.

Condenser Fan Motor and Coil Maintenance

Covers maintenance for condenser fan motors and condenser coils, emphasizing cleaning.

Operating Parameters and Battery Backup

Emphasizes regular checks of operating parameters and information on the on-board battery backup.

Microchannel Coil Cleaning Procedure

Provides specific instructions and DO NOTs for cleaning microchannel coils to prevent damage.

BACnet, Modbus, and YorkTalk 2 Communications

Explains how to read and modify chiller data using serial communication protocols.

Communication Protocol Data Points

Lists analog and binary write/read points for BACnet, Modbus, and YorkTalk 2, including register addresses.

BAS Communication Setup Requirements

Specifies required setup values for BACnet MS/TP, Modbus RTU, and YorkTalk 2 protocols.

YorkTalk 2 Communications Details

Explains how the unit receives and transmits data using YorkTalk 2 communication.

Temperature and Pressure Conversion Charts

Provides charts for converting temperatures between Fahrenheit and Celsius, and pressures between units.

R410A Pressure Temperature Chart

A chart showing the relationship between R410A pressure and temperature.

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