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General| Brand | Zepro |
|---|---|
| Model | Z 2000-155 |
| Category | Industrial Equipment |
| Language | English |
General warnings and safety notices for installation. Provides attention to potentially hazardous situations.
Information about CE marking and manufacturer's compliance with EU Machinery Directive.
Confirmation of product compliance with relevant EN standards for safety and performance.
Specifies the type of hydraulic oil permitted for replenishment and systems.
Conditions for valid guarantee: registration of delivery card after installation and testing.
Explains how to identify different models of Zepro tail lifts based on their codes.
Instructions on what parts must not be painted to avoid damage to gaskets and hoses.
Procedure for removing the transport plug and replacing it with the normal tank cap after installation.
Safety warnings regarding clearance for moving cylinders and platform tilt angles.
Warning against attaching third-party equipment due to interference with lift system and safety.
Installation warnings: platform must reach ground, only Zepro kits allowed, torque control note.
Steps for calculating dimensions, attaching jig, aligning frame, and mounting brackets.
Tasks include installing control devices and power cables for the lift system.
Procedure for fitting the platform, including seals and end stops.
Steps for fitting and adjusting the tilt cylinders and performing test runs.
Final step involves applying identification and warning decals to the installed lift.
Distance between support frame top and vehicle floor, governs lift installation depth.
Space from rear edge of body to front edge of support frame, determined after C dimension.
Space for rear member between lift arm and vehicle floor in raised position.
Height from ground to vehicle floor level, must allow platform to reach ground.
Detailed steps for positioning and mounting the support frame using jigs and brackets.
Routing the control power cable from the driver's cab to the lift and connecting it to the cabin switch.
Guidance on fitting control devices, ensuring safe placement and proper cable connection.
Routing and connecting cabling for warning lights and foot controllers.
Instructions for routing the main power cable, protecting it, and connecting to the hydraulic unit.
Steps for installing a fuse box, connecting power cables, and securing the fuse.
Procedure for dismantling, installing, and adjusting cables within the cable grommet.
Vehicle chassis requirements and statutory dimensions for underrun protection installation.
Fitting and tightening brackets for underrun protection to meet statutory requirements.
Fitting end stops between lift arms and rear member for correct alignment and installation.
Installation of the angle sensor for electronic autotilt function on the 1st boom.
Instructions for fitting horizontal stop strips and rubber strips using self-tapping screws.
Fitting vertical tracks and rubber strips, securing them with swaging.
Steps for checking, lubricating, and fitting the platform to the lift arms.
Procedure for adjusting the tilt cylinders and setting the platform angle for proper operation.
Steps for mounting the angle sensor and inclinometer on the platform.
Procedure for adjusting the downward tilt angle to a maximum of 10° for safety.
Method for purging lift and tilt cylinders by operating the platform.
Explanation of how electric hose breakage valves function as hydraulic locks for transport.
Connecting a control device and power to the control card for temporary lift operation.
Using the control device to operate lift functions during installation or testing.
Steps for safely disconnecting the temporary setup from the control card.
Instructions for removing protective caps and accessing the hydraulic unit and control card.
Steps for releasing/folding out the control card and connecting the relevant controller.
Detailed schematic showing electrical and hydraulic connections for MA models with autotilt.
Electrical and hydraulic schematic for Z 1500/2000 MA models without autotilt.
Electrical and hydraulic schematic for Z 1500/2000 DA models.
Wiring instructions for connecting warning lights and foot controls to the control card.
Specific wiring diagram for lifts equipped with an inclinometer.
Wiring diagram for lifts that do not have an inclinometer installed.
Diagrams for connecting cabin switches and open platform alarms for trucks and trailers.
Guide to connecting various types of control devices (CD models) to the control card.
Table detailing sensors and inputs used in the Z1500/2000 MA Autotilt system.
Schematic illustrating MA Autotilt function based on config 14.
Detailed functional description of the lift operation with an inclinometer.
Details on how platform angle limits the use of specific control devices.
Defines the platform angle range where the quick opening function is active.
Explanation of how foot controls and warning lights are activated based on platform angle.
Examples of inclinometer output voltages corresponding to different platform angles.
List and description of sensors and inputs used in the Z1500/2000 MA models.
Schematic illustrating MA function based on config 14 for opening, lowering, and lifting.
Details on how platform angle limits the use of specific control devices for MA models.
Defines the platform angle range for the quick opening function in MA models.
List and description of sensors and inputs used in the Z1500/2000 DA models.
Schematic illustrating DA function for opening, lowering, and lifting.
Details on how platform angle limits control device use for DA models.
Defines the platform angle range for the quick opening function in DA models.
System enters power save mode after inactivity; press button to wake up.
Control card displays operational info, fault codes, and status via display, light, and LEDs.
Explanation of display codes for configuration, sensor, and control device status.
Description of fault codes (E, F, U, L, H, A) and their meanings.
Information on control device blocking and troubleshooting based on LED indicators.
Recommended supply voltage ranges for 12V and 24V systems during lift operation.
Instructions for affixing load diagrams for 1500 kg and 2000 kg capacity lifts.
Details on the information contained on the identification plate and its placement.
Instruction to affix the work area sticker clearly visible on the rear of the vehicle.
Guidance on affixing warning tape along platform edge strips.
Instructions for affixing controller stickers in standard or reversed versions.
Instruction to affix the danger area sticker next to the hand control unit.
Instructions for attaching warning flags to the platform edges.
List of lubrication points that require greasing during installation and maintenance.
Procedure for checking and topping up the hydraulic fluid level in the tank.
Procedure for static load testing, including deformation and drift measurements.
Measuring dimensions A-B-C-D before and after applying a test load.
Checking platform drift after applying a test load for 15 minutes.
Tests for maximum load and overload conditions, and dynamic load testing.
Verifying correct operation across the normal range of movement with maximum load.
Testing lift's inability to lift 1.25x max load, while tilt might be possible.
Checklists for verifying all safety functions, warning lights, decals, and CE compliance.
List of weights for complete lift chassis and individual components.
Power consumption data for hydraulic unit and minimum conductor sizes for cables.
Recommendations for battery maintenance, disconnection during storage, and charging.
Reproduction of loading diagrams for 1500 kg and 2000 kg capacity lifts.
Table of specified torque values for various bolts used during installation.
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