EasyManua.ls Logo

Zepro ZL 2000-135 User Manual

Default Icon
84 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ZEPRO
Tel.: +46 (0)10-459 05 00
E-mail: zeprotech@hiab.com | zepro.com
75976TL
2021-03-10
Installation Instructions
Tail Lift
Z 1500/2000-135/155/175
ZL 1500/2000-135/155/175

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Zepro ZL 2000-135 and is the answer not in the manual?

Zepro ZL 2000-135 Specifications

General IconGeneral
BrandZepro
ModelZL 2000-135
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction

Important

General warnings and notes about markings for potential risks.

CE Marking

CE marking and manufacturer guarantees for the European market.

Hydraulic Oil

Specifications and recommendations for hydraulic oil.

Identification

Explains model identification codes for Z and ZL series lifts.

Safety Rules

Repainting

Precautions for painting components to avoid damage to gaskets and hoses.

Moving Parts - Free Movement

Safety guidelines for clearance around moving cylinders to prevent collisions.

Third-Party Equipment

Warning against attaching unauthorized third-party equipment to the tail lift.

Installation Workflow

Installing the Support Frame

Steps involved in installing the main support frame of the lift.

Electrical Connections

Procedures for making the necessary electrical connections.

Installing the Platform

Steps for correctly fitting the platform onto the lift arms.

Calculating Installed Dimensions

C Dimension

Defines C dimension (support frame to floor) crucial for installation.

D Dimension

Defines D dimension (body rear edge to support frame) for installation.

A Dimension

Defines A dimension (space for rear member) related to lift arm position.

Rear Member Cut-outs

Installation

Support Frame

Detailed steps for positioning and mounting the support frame.

Control Power Cable

Routing and connecting the control power cable from the driver's cab.

Control Devices

Installation, positioning, and connection of control devices.

Main Power Cable

Routing the main power cable from lift to battery and ensuring proper earthing.

Underrun Protection

Vehicle chassis requirements for compliant underrun protection.

Adjusting the Tilt Angle

Procedures for adjusting the tilt angle of the lift cylinders.

Adjusting the Downward Tilt Angle

Procedure to set the downward tilt angle for safety, max 10°.

Temporary Operation of Lift

Connection

How to connect the control card for temporary operation.

Disconnection

Steps to safely disconnect the temporary setup.

Hydraulic Unit and Control Card

Accessing Hydraulic Unit and Control Card

Procedures for removing protective caps and accessing components.

Connecting Controller

Steps for connecting a control device to the control card.

Electrical and Hydraulic Diagrams

Z 1500/2000 MA with Electrical Autotilt

Schematic for MA models with autotilt.

Z 1500/2000 MA

Electrical and hydraulic schematic for MA models.

Z 1500/2000 DA

Electrical and hydraulic schematic for DA models.

Connecting Control Devices

Diagrams illustrating connections for various control devices.

Functional Description Z1500/2000 MA Autotilt (standard)

Sensors/Inputs

Lists and describes sensors and inputs for MA Autotilt models.

Functional Schematic Drawing, Config 14

Schematic showing lift operation with inclinometer for config 14.

Autotilt, Config 14

Detailed explanation of the autotilt function for config 14.

Functional Description Z1500/2000 MA

Sensor

Lists and describes sensors and inputs for MA models.

Functional Schematic Drawing MA, Config 14

Schematic for MA, config 14, detailing opening function.

Quick Opening - Activation Zone

Activation zone for quick opening function for MA.

Functional Description Z1500/2000 DA

Sensor

Lists and describes sensors and inputs for DA models.

Functional Schematic Drawing

Schematic for DA, covering opening and lower functions.

Restriction in Use of Control Device

Limits on control device usage based on platform angle for DA.

Connection Unit

Operating Information

Explanation of the control card display, lights, and LEDs.

Information Codes

Explains display codes for configuration, status, and sensor indications.

Fault Codes

Explanation of fault codes displayed on the control card.

Marking

Loading Diagram

Instructions for affixing load diagrams for correct capacity and CG.

Identification Plate

Details on the identification plate's content and placement.

Controller Sticker

Guidance on affixing controller stickers in standard and reversed versions.

Lubrication and Fluid Level Check

Lubrication

Identifies critical lubrication points and required service frequency.

Oil Level Check

Procedure for checking and topping up hydraulic oil levels.

Testing and Verification

Static Load Test

Procedures for deformation and drift testing under static load.

Dynamic Load Test

Tests for maximum load, overload, and safety functions.

Test of Safety Functions

Verification of all safety features and indicators.

Disassembly

Specifications

Weights

Lists the weights of various lift components.

Maximum Power Consumption

Details power requirements and recommended conductor sizes.

Tightening Torque

Specifies torque values for critical fasteners during installation.

Related product manuals