EasyManua.ls Logo

Zepro Z 2000-175 User Manual

Default Icon
84 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ZEPRO
Tel.: +46 (0)10-459 05 00
E-mail: zeprotech@hiab.com | zepro.com
75976TL
2021-03-10
Installation Instructions
Tail Lift
Z 1500/2000-135/155/175
ZL 1500/2000-135/155/175

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Zepro Z 2000-175 and is the answer not in the manual?

Zepro Z 2000-175 Specifications

General IconGeneral
BrandZepro
ModelZ 2000-175
CategoryIndustrial Equipment
LanguageEnglish

Summary

2 Safety rules

2.1 Repainting

Instructions regarding painting of piston rods, cylinder covers, hoses, and cables.

2.3 Moving parts - free movement

Ensuring clearance for moving cylinders and platform tilt limits for safety.

2.4 Third-party equipment must not be attached

Prohibits attaching third-party equipment to Zepro tail lifts due to interference risks.

2.5 Installation

General warnings for installation, including platform ground level reach and approved installation kits.

6 Installation

6.1 Support frame

Detailed steps for mounting the support frame, including jig usage and alignment.

6.3 Control devices

Instructions for fitting control devices, including placement and distance requirements.

6.5 Main power cable

Instructions for routing the main power cable, including protection and earthing.

6.8 Underrun protection

Requirements and installation of underrun protection for vehicle chassis.

6.13 Platform

Procedures for checking, lubricating, and fitting the platform to the arms.

7 Temporary operation of lift

8 Hydraulic unit and control card

8.1 Accessing the hydraulic unit and control card

Detailed steps for removing the protective cap and accessing the hydraulic unit.

9 Electrical and hydraulic diagrams

9.5 Connecting cabin switch and open platform alarm

Diagrams for connecting cabin switch and open platform alarm for truck and trailer.

9.6 Connecting control devices

Diagrams showing connections for various common control devices.

10 Functional description Z1500/2000 MA Autotilt (standard)

10.2 Functional schematic drawing, config 14

Schematic drawing for config 14, showing lift with inclinometer and Autotilt functions.

11 Functional description Z1500/2000 MA

11.2 Functional schematic drawing MA, config 14

Schematic drawing for MA models, config 14, detailing functions and illustrations.

12 Functional description Z1500/2000 DA

12.2 Functional schematic drawing

Schematic drawing for DA models, detailing functions and illustrations.

13 Connection unit

13.2.2 Fault codes

Explains fault codes displayed for system errors and their meanings.

13.2.3 Control devices

Describes behavior and fault codes for control devices, including coil control device LEDs.

14 Marking

14.1 Loading diagram

Instructions for affixing load diagrams for appropriate lift models.

15 Lubrication and fluid level check

15.1 Lubrication

Lists lubrication points that must be greased on installation and regularly thereafter.

16 Testing and verification

16.1 Static load test

Details on performing deformation and drift tests with static load.

16.2 Dynamic load test.

Procedures for dynamic load tests with max load and overload.

16.3 Test of safety functions

Checklist for testing all tail lift safety functions.

17 Disassembly

18 Specifications

18.2 Maximum power consumption - Minimum recommended conductor cross sectional area

Power consumption data and recommended conductor sizes for 12V and 24V systems.

18.5 Tightening torque

Specifies torque values for various installation points.

Related product manuals