Zepro ZHDN 2500-150 User Manual

ZHDN 2500-150
Sales
Mossvägen 8, 641 49 KATRINEHOLM, SWEDEN
Telephone: 0150 - 489550
Fax: 0150 - 489551
E-mail: zepro@zepro.com
Internet: www.z-lyften.se
Factory
Allévägen 4, 840 73 BISPGÅRDEN, SWEDEN
Telephone: 0696 - 17200
Fax: 0696 - 17242
E-mail: info@zepro.com
Internet: www.z-lyften.se
2016-07-07
75354TL
INSTALLATION INSTRUCTIONS
Z-LYFTEN PRODUKTION AB

Zepro ZHDN 2500-150 Specifications

General

Brand	Zepro
Model	ZHDN 2500-150
Category	Automobile Accessories
Language	English

Summary

2 Safety rules

2.3 Moving parts - free movement

Safety warning regarding clearance for moving cylinders and tilt angle limits.

2.4 Third-party equipment must not be attached

Warning against attaching third-party equipment to Zepro tail lifts due to system interference.

2.5 Installation

Safety warnings regarding platform installation height and approved installation kits.

3 Installation workflow

3.1 Installing the support frame

Steps for installing the support frame, including dimensions and mounting.

3.2 Electrical connections

Steps for making electrical connections for control devices and power.

3.3 Installing the platform

Steps for installing the platform, seals, end stops, and armstops.

3.4 Installing cylinders

4 Calculating the installed dimensions

4.1 C dimension

4.2 D dimension

4.3 H dimension

5 Adjusting the chassis brackets

5.1 Adjustment

6 Installation

6.1 Chassis brackets

6.2 Rear beam cut outs

6.3 Support frame

6.4 Control power cable

6.5 Control devices

6.6 Main power cable

6.8 Third-party equipment must not be attached

Warning against attaching third-party equipment to Zepro tail lifts due to system interference.

6.9 Underrun protection

Procedure for fitting and positioning underrun protection to meet statutory requirements.

6.10 Armstops

6.14 Platform

6.14.1 Adjusting the tilt angle

Procedure for adjusting the tilt angle of the cylinders before fitting to the platform.

6.14.2 Adjusting the downward tilt angle

Procedure for adjusting the downward tilt angle to a maximum of 10°.

9 Connection unit

9.1.2 Fault codes

Table and explanation of fault codes displayed by the connection unit for troubleshooting.

9.3 Functional schematic drawing

9.5 Sensor

10 Marking and decals

10.2 Load diagram

Details on the load diagram decal, its placement, and purpose.

10.4 Work area

10.5 Driver's instructions

10.6 Danger area

Placement of the 'danger area' decal warning about the zone between platform and vehicle.

11 Lubrication and fluid level check

11.1 Lubrication

List of lubrication points and recommended lubricant for installation and annual service.

11.2 Fluid level check

Procedure for checking and topping up hydraulic fluid levels.

12 Testing and verification

12.1 Static load test

Procedure for static load testing to check for deformation and drift.

12.2 Dynamic load test

Procedures for dynamic load testing with maximum load and overload.

12.3 Test of safety functions

Checklist for testing all safety and operating functions of the tail lift.

14 Specifications

14.3 Maximum power consumption - Minimum recommended conductor cross sectional area

Table of power consumption for components and recommended conductor sizes.

14.4 Loading diagram

Diagram showing the load capacity of the lift at different reach distances.

14.5 Tightening torque

Diagrams indicating specific torque values for various bolts during installation.