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PEX
ZURN PEX User Manual
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Zur
n PEX
®
Reside
n
tial Plumbing Installa
tion Guide
2
Table of Contents
Default Chapter
2
Table of Contents
2
Introduction
3
Installation Methods
3
Conventional Method - Trunk and Branch
4
Home-Run Method - Parallel
4
Multi-Port Tee Method
4
PEX Tubing Manufacturing Methods
5
The Silane (PEX-B) Method
5
Benefits of Zurn PEX Tubing
5
Additional Applications
5
Zurn PEX Tubing Sizes and Dimensions
5
Print String Marking
6
Zurn PEX Tubing Installation Precautions
6
Fitting Systems
7
Zurn PEX CR Fitting System
7
Listings
7
Zurn PEX CR Installation Precautions
7
Zurn PEX XL Brass Fitting System
7
Zurn PEX XL Installation Precautions
7
Z-Bite™ Push-To-Connect Fittings
8
Making the Connection with Z-Bite Fittings
8
Z-Bite Features
8
Listings
8
Crimp Systems
11
Qickclamp ® System
11
Listings
11
Making the Connection with the Medium Qickclamp Tool
11
Adjusting the Medium Qickclamp Crimp Tool
12
Making the Connection with the Small Qickclamp Crimp Tool
13
Adjusting the Small Qickclamp Tool
13
Copper Crimp Ring System
14
Listings
14
Making the Connection with the Large Crimp Tool
14
Using the Zurn Go/No-Go Gauge
16
Adjusting the Large Crimp Tool
16
Adjusting the Medium Crimp Tool
17
Stainless Steel Clamp Ring System
18
Listings
18
Making the Connection - Stainless Steel Clamp Ring
18
Recommendations for Making Sweat Connections with Zurn PEX XL (Lead-Free) Fittings
18
Water Service Installation
19
Before You Start
19
Inspection
19
Preparation
19
Installation
19
Top out Installation
22
Uncoiling Zurn PEX Tubing
22
Supporting Zurn PEX Distribution Lines
22
Connecting Zurn PEX to Endpoints
24
Water Line Disinfection
26
Pressure Testing
26
Zurn PEX Installation Precautions
26
Connecting Zurn PEX to a Water Heater
27
Installation with a Zurn PEX Manifold
27
Sizing the Qickport Manifold System
27
Locating the Qickport Manifold
27
Mounting the Qickport Manifold
28
Connecting Service Lines
28
Zurn PEX Distribution Lines
29
Connecting Zurn PEX Tubing to the Qickport Manifold
30
Qickclamp Connections
30
Zurn PEX CR Valve Connections
30
Qicktite Connections
30
Unused Port Connections
31
Bundling Zurn PEX Distribution Lines
31
Completing the Installation
31
NSF Standards, Descriptions, and Markings
32
ASTM Standards and Descriptions
32
Standards, Listings, and Codes
35
Certification Test
37
Professional Installation Limited Warranty
38
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ZURN PEX Specifications
General
Material
Crosslinked Polyethylene (PEX)
Application
Fire sprinkler systems
Standards
NFPA 13
Joining Method
Crimp
Sizes Available
1", 1 1/4", 1 1/2", 2"