3D Systems ProJet 160 User Manual

5/12/13 All Rights Reserved
ProJet®
x60 Series
3D Printers
ProJet 160, 126C, 360, 460Plus
Part Number 95043
Rev. A
User Guide

3D Systems ProJet 160 Specifications

General

Brand	3D Systems
Model	ProJet 160
Category	Printer
Language	English

Summary

Notices and Legal Information

Copyright and Trademarks

Legal information regarding copyright, trademarks, and software licenses.

Warranty and Liability Statement

Statement on limitations of warranty and liability for product use.

FCC Compliance Notice

Compliance information regarding FCC regulations for digital devices.

Printer Symbols and Warnings

Safety and Warning Symbols

Explains safety and warning symbols used in the manual.

ProJet x60 Series Overview

Key Features

Highlights the main advantages and features of the ProJet x60 series printers.

Technical Specifications

Details technical specifications for printer dimensions, weight, connectivity, and environment.

Computer and System Requirements

Outlines software and hardware requirements for operating the printer.

How the 3D Printing System Works

Explains the ColorJet printing process based on 3DP technology.

Important Terms and Definitions

Defines key terms and components related to the ProJet x60 printer.

ProJet x60 Components Identification

Identifies and illustrates exterior and interior components of the printers.

Rear View and Connections

Shows rear view, ports, panels, and connections for the printer.

Service Station Components

Illustrates and labels the components of the printer's service station.

Carriage and Print Head Assembly

Shows the carriage assembly and print heads for different ProJet x60 models.

Pogo Pins, Septum, and Control Knob

Identifies connection components and explains control knob operation.

LCD Menu Overviews

Details the LCD menu structures for ProJet 160, 260C, and 360 printers.

Additional Information and Contact

Provides resources for further info and contact details for 3D Systems.

Setup and Printing the Build

Install 3DPrint Software

Instructions for installing the 3DPrint software required for printer operation.

Open a Part in 3DPrint

Steps to open a 3D model file for printing using the 3DPrint software.

Check Printer Settings

Guide to verifying and setting default printer configurations before printing.

Check Build Settings

Ensures build-specific settings are correctly configured prior to starting a print job.

Prepare the Build Area

Checklist for preparing the printer's build area for a new print job.

Print the Build Process

Steps to initiate and monitor the 3D printing process via the software.

Dry and Clean the Printed Part

Post-print drying cycle and steps for removing excess core material.

Using the Removable Build Plate

Instructions on using the removable build plate for delicate part handling.

Next Step: Printer Cleaning

Recommends cleaning the printer after part removal and before post-processing.

Routine Printer Cleaning

Vacuum Excess Core Material

Procedure for vacuuming loose core material from the build chamber.

Empty the Debris Separator

Steps to empty and clean the debris separator to maintain system integrity.

Clean Fast Axis Rails and Carriage

Maintenance procedure to ensure smooth movement of the fast axis and carriage.

Clean the Service Station

Detailed instructions for cleaning the printer's service station.

Post-Processing Printed Parts

Post-Processing Using Water Cure

Method for finishing concept models using Epsom salt water cure.

Post-Processing With ColorBond

Guidance on using ColorBond infiltrant for part strengthening and durability.

Additional Operations and Procedures

Printer Status Report

How to access and interpret the printer's onboard status report.

Printer Status Dialog

Explains the 3DPrint dialog showing printer readiness for printing.

Change Print Head Procedure

Step-by-step guide for replacing the printer's print head.

Add Binder to Cartridge

Instructions for refilling the binder cartridges when prompted by the software.

Add Core Material

Procedure for adding core material to the printer's feeder.

Add Cleaning Solution and Replace Waste Tray

Steps to refill cleaning solution and replace the printer's waste tray.

Position Build Piston and Cover

Ensuring correct build piston position and printer cover status for printing.

Printer Maintenance Procedures

Understanding the Maintenance Dialog

Overview of the 3DPrint maintenance dialog for tracking service needs.

Fast Axis Bearing Lubrication

Procedure for lubricating the fast axis bearings as prompted by the system.

Piston Screw Lubrication

Guide to lubricating the piston screw for proper printer operation.

Slow Axis Bearing Lubrication

Procedure for lubricating the slow axis bearings when maintenance is required.

Clean the Spreader Roller

Steps to clean the spreader roller for optimal surface finish of printed parts.

Firmware Upgrade and Storage Prep

Instructions for updating firmware and preparing printer for storage.

Troubleshooting the ProJet x60 Printers

Initial Troubleshooting Steps

Initial troubleshooting steps to resolve common printer issues.

Powering Up Problems

Flowchart and steps to diagnose and resolve printer power-on issues.

Print Head Errors and Weak Parts

Addresses errors related to print heads and issues causing weak parts.

Troubleshoot Print Head/Weak Parts

Detailed flowchart for troubleshooting print head malfunctions and part weakness.

Motion Errors: Fast Axis

Identifies error codes related to the fast axis motion system.

Troubleshoot Fast Axis Issues

Flowchart for diagnosing and resolving issues with the fast axis motion.

Motion Errors: Slow Axis

Identifies error codes related to the slow axis motion system.

Troubleshoot Slow Axis Issues

Flowchart for diagnosing and resolving issues with the slow axis motion.

Network Connectivity Errors

Troubleshooting steps for network connectivity issues with the printer.

Network Packet Timeout Errors

Explains and provides solutions for packet timeout network errors.

Part Quality: Streaks, Delamination, Weak Parts

Diagnoses and resolves common part quality defects like streaks or delamination.

Part Quality: Bad Surface Finish

Addresses issues causing poor surface finish on printed parts.

Miscellaneous Printer Problems

Covers various other common problems not fitting into specific categories.

Error Codes and Messages Details

Provides detailed explanations for specific printer error codes and messages.

Additional Information Resources

Resources for further information on materials and service.

Calling for Service and Contact Information

Information to have ready for service and direct contact details for 3D Systems.