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3D Systems ProJet 460Plus User Manual

3D Systems ProJet 460Plus
72 pages
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5/12/13 All Rights Reserved
ProJet®
x60 Series
3D Printers
ProJet 160, 126C, 360, 460Plus
Part Number 95043
Rev. A
User Guide

Table of Contents

Questions and Answers:

3D Systems ProJet 460Plus Specifications

General IconGeneral
Brand3D Systems
ModelProJet 460Plus
CategoryPrinter
LanguageEnglish

Summary

Notices

Copyright and Trademarks

Details copyright, trademarks, and software licenses used in the manual.

Full Warranty Statement

Provides information on where to find the full warranty statement for 3D Systems products.

FCC Notice

Outlines FCC compliance and potential interference issues for the equipment.

Limitations of Warranty and Liability

Specifies limitations of warranty and liability for 3D Systems products and documentation.

Symbols

General Safety Symbols

Explains common safety symbols used in the manual and on the printer.

ProJet x60 Series Overview

Key Features

Highlights the main features and benefits of the ProJet x60 series printers.

Specifications

Details the technical specifications for all ProJet x60 models, including dimensions and power.

Computer/System Requirements

Lists the software and hardware requirements for operating the 3D printer.

How the 3D Printing System Works

Explains the patented 3DP Technology process used by the ProJet x60 series printers.

Important Terms

Defines key terms and components used throughout the ProJet x60 user manual.

ProJet x60 Components

Identifies and describes the external and internal components of the ProJet x60 printers.

System Exterior

Shows and labels the external parts of the ProJet 160/260C and 360/460Plus models.

Printer Interior

Illustrates and labels the internal components housed within the printer build chamber.

Rear View

Identifies and labels components visible on the rear panel of the printer.

Rear View - Connections

Details the connection ports and diagnostic LEDs located on the rear of the printer.

Service Station

Shows and labels the components of the printer's service station.

Carriage and Print Head

Illustrates the carriage assembly and print heads for different ProJet x60 models.

Pogo Pins and Septum

Identifies the pogo pins and septum used for print head connections.

Control Knob Operations

Explains how to operate the printer's control knob for menu navigation and selection.

LCD Menu Overview - ProJet 160

Outlines the menu structure for the ProJet 160's LCD interface.

LCD Menu Overview - ProJet 260C

Outlines the menu structure for the ProJet 260C's LCD interface.

LCD Menu Overview - ProJet 360

Outlines the menu structure for the ProJet 360's LCD interface.

LCD Menu Overview - ProJet 460Plus

Outlines the menu structure for the ProJet 460Plus's LCD interface.

Where To Go For More Information

Provides resources for additional information, including Quick Start Guide and User Manual.

Contact 3D Systems

Lists contact information for technical support across different regions and corporate headquarters.

Setup And Print The Build

Install 3DPrint

Guides users through the installation process of the 3DPrint software.

Open A Part In 3D Print

Explains how to launch the software and open a 3D model file for printing.

3DPrint Main Window

Describes the layout and features of the main 3DPrint software window.

Part Orientation, Strength, and Printing Speed

Discusses how part orientation affects strength and print speed during the build process.

Check The Default Settings

Details how to verify and set default printer and material settings before printing.

Printer Settings

Explains how to access and configure printer settings within the 3DPrint software.

Check The Build Settings

Guides users on how to check and confirm build settings before initiating a print job.

Prepare the Build Area

Lists essential checks for the printer's build area to ensure readiness for printing.

Print the Build

Provides step-by-step instructions on how to start and monitor a print job using 3DPrint.

Dry The Part

Explains the drying cycle after printing and its importance for part strength.

Clean the Part

Details the process of cleaning printed parts to remove excess core material.

Coarse Cleaning

Describes the initial vacuuming step to remove loose core material from the build bed.

Fine Cleaning

Mentions the next stage of cleaning parts after coarse cleaning.

Using the Removable Build Plate

Explains how to use the removable build plate for transporting delicate parts.

Next Step: Cleaning the Printer

Suggests cleaning the printer after part removal and before post-processing.

Routine Cleaning

Vacuum Excess Core Material

Details how to vacuum loose core material from the build chamber and its components.

Empty The Debris Separator

Explains how to empty and clean the debris separator after vacuuming.

Clean The Fast Axis Rails and Carriage

Guides on cleaning the fast axis rails and carriage for smooth operation and accuracy.

Clean The Service Station

Provides instructions for thoroughly cleaning the printer's service station.

Example - Dirty Service Station

Shows an example of a dirty service station with labeled components.

Example - Clean Service Station

Shows an example of a clean service station.

Cleaning Procedure

Step-by-step guide for cleaning the service station components.

Post-Processing

Post-Processing Using Water Cure

Describes using Epsom salt water for a quick, smooth finish on concept models.

Post-Processing With ColorBond™™

Explains using ColorBond infiltrant to strengthen and add durability to printed parts.

Additional Operations

Printer Status Report

Explains how to access and interpret the printer's onboard status report.

Printer Status Dialog

Describes the 3DPrint dialog that shows printer readiness for a print job.

Ready to Print

Shows examples of the Printer Status dialog when the printer is ready to print.

Not Ready to Print

Shows examples of the Printer Status dialog when the printer is not ready to print.

Change Print Head

Provides step-by-step instructions for replacing a printer's print head.

Add Binder

Guides on how to add binder when the printer indicates it's low.

Add Core Material

Details the process of adding core material to the printer's feeder.

Add Cleaning Solution

Explains how to refill the cleaning solution reservoir in the service station.

Replace the Waste Tray

Provides instructions for replacing the full waste tray in the printer.

Position Build Piston

Explains the importance of the build piston position for starting a print job.

Cover

States that the printer cannot start with the cover open and should not be opened during printing.

Printer Maintenance

Maintenance Dialog

Describes the maintenance dialog in 3DPrint for tracking lubrication and service needs.

Fast Axis Bearing Lubrication

Provides instructions for lubricating the fast axis bearings when prompted.

Piston Screw Lubrication

Details the process for lubricating the printer's piston screw as needed.

Slow Axis Bearing Lubrication

Guides on lubricating the slow axis bearings when prompted or if an error occurs.

Clean The Spreader Roller

Explains how to clean the spreader roller for optimal surface finish.

Upgrading The Firmware

Outlines the procedure for updating the printer's firmware.

Printer Storage Preparation

Advises on preparing the printer for extended periods of non-use.

Troubleshooting the ProJet x60 Printers

Try This First

Offers initial troubleshooting steps to resolve common printer problems before calling service.

Problems Powering Up

Provides a flowchart to diagnose and resolve issues related to the printer not powering on.

Print Head Errors/Weak Parts

Covers common problems related to print heads and weak part quality, including error codes.

Try This First

Suggests cleaning the service station as a first step for print head issues.

Troubleshoot Print Head/Weak Parts

Provides a flowchart for troubleshooting print head errors and weak parts.

Motion Errors/Fast Axis

Lists error codes related to fast axis motion problems and their common solutions.

Troubleshoot Fast Axis

Presents a flowchart for diagnosing and resolving fast axis motion errors.

Motion Errors/Slow Axis

Lists error codes related to slow axis motion problems and their common solutions.

Troubleshoot Slow Axis

Presents a flowchart for diagnosing and resolving slow axis motion errors.

Network Errors/Cannot Connect to Printer

Offers a flowchart to troubleshoot network connection issues with the printer.

Network Errors/Packet Timeout

Explains packet timeout errors and lists potential causes and solutions.

Part Quality Issues Streaky/Striped Parts, Delamination, Weak Parts

Addresses issues like streaky parts, delamination, and weak parts, suggesting solutions.

Part Quality Issues Bad Surface Finish

Discusses problems related to bad horizontal and vertical surface finishes on printed parts.

Bad Horizontal Surface Finish

Explains that horizontal surface finish issues are often due to debris on the spreader roller.

Bad Vertical Surface Finish

Explains that vertical surface finish issues may stem from print head or motion problems.

Miscellaneous Problems

Covers less common issues like vacuum problems and binder cartridge errors.

Vacuum Has Low/No Suction

Guides on troubleshooting low or no suction in the printer's vacuum system.

Binder Cartridge is Full But 3DPrint Indicates Empty

Addresses issues where the binder cartridge status is incorrect in the software.

Error Codes and Messages Background Details

Provides detailed explanations for various error codes and messages reported by the printer.

Additional Information

Points to resources for materials compatibility and service information.

Materials

Directs users to the website for the latest information on compatible materials and best practices.

Service

Directs users to the website for maintenance tips and contacting service staff.

Calling for Service

Lists information required when contacting a service provider for technical assistance.

Contact 3D Systems

Provides contact details for 3D Systems technical support across various global regions.

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