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A.O. Smith BTH 199 - User Manual

A.O. Smith BTH 199
65 pages
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Part No. TC-044R2
$15.00 Printed in the U.S.A. 3 00
This Service Handbook was prepared by:
The Training Department
Irving, Texas
BTH 120, 150, 199, 250
Service Handbook
Includes Parts List For
Series 960 through 967
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Summary

Introduction to the Service Handbook

Service Personnel Qualifications

Details the required skills and qualifications for performing service on the water heater.

Essential Tools for Service

Lists the necessary tools and equipment for proper installation and maintenance.

Installation and Clearance Requirements

General Exterior Clearances

Overview of required clearances for direct vent units and specific model illustrations.

Horizontal Vent Clearances

Recommended clearances for installations using horizontal venting.

Direct Vent Clearances

Recommended clearances for installations using direct vent configurations.

Air Requirements and Quality

Minimum Combustion Air

Specifies the minimum air volume required per BTUH input for safe combustion.

Make-up Air Installation Guidelines

Guidelines for make-up air openings in enclosed spaces and duct installations.

Contaminated Air and Flammable Hazards

Details hazards of contaminated air and flammable materials near the heater.

Condensation and Venting Management

Condensate Drainage and pH

Addresses condensate drainage, its pH level, and potential issues.

Venting Requirements and Equivalency

Table for equivalent feet of vent pipe based on length and elbows.

Gas Supply and Operation Sequence

Gas Pressure Specifications

Details supply and manifold gas pressure requirements for various models.

Unit Sequence of Operation

Flowchart detailing the unit's operational sequence from power on to heating.

Control Panel and Indicators

Normal Operating Indications

Lists expected panel lights and readings when the unit calls for heat.

Control Board and Connections

Details control board connections, voltage readings, and indicator lights.

Troubleshooting Guide

Pre-Service and Component Continuity

Covers pre-service checks, igniter, and gas valve coil continuity.

Electrical System Diagnostics

Tests AC voltage, transformer, ECO, and thermistor function.

Blower and Pressure Switch Checks

Verifies blower operation, speed, and pressure switch functionality.

Igniter and Gas Pressure Tests

Tests igniter voltage supply and gas pressures for proper operation.

Component Information and Specifications

Gas Valve and Igniter Parts

Lists part numbers and voltage for gas valves and Hot Surface Igniters.

Orifice Table

Provides main burner orifice numbers and sizes for different BTH models.

Pressure Switch Specifications

Switch Operating Points

Details the pressure points for blocked inlet/outlet and blower proving switches.

Wiring Diagrams

BTH Control Wiring Schematics

Schematics for BTH 150/199 and 120/250 models, including BTH 250 specific connections.

Servicing Aids and Recommendations

Installation and Operational Tips

Advice on polarity, condensation, venting, and T&P valve checks.

Frequently Asked Questions

Operational and Maintenance FAQs

Covers power requirements, deliming, lime buildup, and anode rod inspection.

Error Codes and Service Hints

Common Error Codes

Explains common error codes like ECO Open, Ignition Fail, and Pressure Switch Fail.

Service Hints for Common Issues

Tips for addressing condensation, noise, and venting issues.

Parts Lists and Diagrams

BTH-120 Parts Identification

Lists components and part numbers for BTH-120 models.

BTH-150;199 Parts Identification

Lists components and part numbers for BTH-150 and BTH-199 models.

BTH-250 Parts Identification

Lists components and part numbers for BTH-250 models.

Summary

Introduction to the Service Handbook

Service Personnel Qualifications

Details the required skills and qualifications for performing service on the water heater.

Essential Tools for Service

Lists the necessary tools and equipment for proper installation and maintenance.

Installation and Clearance Requirements

General Exterior Clearances

Overview of required clearances for direct vent units and specific model illustrations.

Horizontal Vent Clearances

Recommended clearances for installations using horizontal venting.

Direct Vent Clearances

Recommended clearances for installations using direct vent configurations.

Air Requirements and Quality

Minimum Combustion Air

Specifies the minimum air volume required per BTUH input for safe combustion.

Make-up Air Installation Guidelines

Guidelines for make-up air openings in enclosed spaces and duct installations.

Contaminated Air and Flammable Hazards

Details hazards of contaminated air and flammable materials near the heater.

Condensation and Venting Management

Condensate Drainage and pH

Addresses condensate drainage, its pH level, and potential issues.

Venting Requirements and Equivalency

Table for equivalent feet of vent pipe based on length and elbows.

Gas Supply and Operation Sequence

Gas Pressure Specifications

Details supply and manifold gas pressure requirements for various models.

Unit Sequence of Operation

Flowchart detailing the unit's operational sequence from power on to heating.

Control Panel and Indicators

Normal Operating Indications

Lists expected panel lights and readings when the unit calls for heat.

Control Board and Connections

Details control board connections, voltage readings, and indicator lights.

Troubleshooting Guide

Pre-Service and Component Continuity

Covers pre-service checks, igniter, and gas valve coil continuity.

Electrical System Diagnostics

Tests AC voltage, transformer, ECO, and thermistor function.

Blower and Pressure Switch Checks

Verifies blower operation, speed, and pressure switch functionality.

Igniter and Gas Pressure Tests

Tests igniter voltage supply and gas pressures for proper operation.

Component Information and Specifications

Gas Valve and Igniter Parts

Lists part numbers and voltage for gas valves and Hot Surface Igniters.

Orifice Table

Provides main burner orifice numbers and sizes for different BTH models.

Pressure Switch Specifications

Switch Operating Points

Details the pressure points for blocked inlet/outlet and blower proving switches.

Wiring Diagrams

BTH Control Wiring Schematics

Schematics for BTH 150/199 and 120/250 models, including BTH 250 specific connections.

Servicing Aids and Recommendations

Installation and Operational Tips

Advice on polarity, condensation, venting, and T&P valve checks.

Frequently Asked Questions

Operational and Maintenance FAQs

Covers power requirements, deliming, lime buildup, and anode rod inspection.

Error Codes and Service Hints

Common Error Codes

Explains common error codes like ECO Open, Ignition Fail, and Pressure Switch Fail.

Service Hints for Common Issues

Tips for addressing condensation, noise, and venting issues.

Parts Lists and Diagrams

BTH-120 Parts Identification

Lists components and part numbers for BTH-120 models.

BTH-150;199 Parts Identification

Lists components and part numbers for BTH-150 and BTH-199 models.

BTH-250 Parts Identification

Lists components and part numbers for BTH-250 models.

A.O. Smith BTH 199 Specifications

General IconGeneral
ModelBTH 199
CategoryWater Heater
TypeTankless
Fuel TypeNatural Gas
Activation Flow Rate0.5 GPM
Minimum Flow Rate0.5 GPM
Gas Connection3/4" NPT
Water Connection3/4" NPT
Voltage120V
Maximum BTU Input199, 000 BTU/hr

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