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A.O. Smith Residential Gas Water Heaters User Manual

A.O. Smith Residential Gas Water Heaters
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RESIDENTIAL GAS WATER HEATERS
Installation and Operating Manual
1210 322151-001
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
POWER VENTED GAS MODELS
WITH HOT SURFACE IGNITION
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE CONTACT THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.

Table of Contents

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A.O. Smith Residential Gas Water Heaters Specifications

General IconGeneral
BrandA.O. Smith
ModelResidential Gas Water Heaters
CategoryWater Heater
LanguageEnglish

Summary

Installation and Operating Manual Safety

General Safety Warnings and Symbols

Explains general safety warnings and the meaning of safety alert symbols.

Gas Leak Detection and Response

Procedure for what to do if you smell gas.

Safe Installation, Use, and Service Guidelines

Understanding Safety Alert Symbols

Explains the meaning of DANGER, WARNING, and CAUTION safety alert symbols.

Key Definitions for Installation

Defines terms like Qualified Installer, Service Agency, and Gas Supplier.

General Safety Precautions

Fire, Burn, and Explosion Hazards

Covers hazards related to fire, burns from hot water, and tank explosions.

Critical Safety Warnings and Hazards

Installation and Servicing Safety

Safety precautions for installation, servicing, and handling potential damage.

Breathing and Flammable Vapor Hazards

Hazards related to carbon monoxide gas and flammable vapors.

Introduction to the Water Heater

Abbreviations and Installer Qualifications

Lists abbreviations used in the manual and defines installer qualifications.

Installation Preparation Steps

Initial steps and considerations before beginning the water heater installation.

Massachusetts Specific Installation Rules

Carbon Monoxide Detector Mandates

Requirements for installing carbon monoxide detectors in Massachusetts.

Signage and Venting Requirements

Specific signage and venting requirements for gas-fueled appliances in MA.

Combination Heating System Installation

Mixing Valve Installation Diagram

Diagram showing typical mixing valve installation for combo heating systems.

Massachusetts Piping Requirements

Specific piping requirements related to Massachusetts codes.

Getting to Know Your Water Heater

Water Heater Component Identification

Identifies key components of the gas-fired water heater using numbered figures.

Water Heater Components and Parts

Burner and Ignition Assemblies

Illustrations and details of burner assemblies for different models.

Replacement Parts and Combo Heating

Information on ordering replacement parts and combo heating system taps.

Water Piping and Mixing Valve Usage

Scald Prevention with Mixing Valves

Explains scald hazards and the importance of mixing valves for safety.

Water Supply Pressure Considerations

Guidelines on managing water supply pressure and using pressure-reducing valves.

Mixing Valve Piping Configurations

Diagrams showing suggested piping arrangements for mixing valves.

Water Heater Operating Procedures

Burn Timings and Scald Risks

Information on burn times related to water temperature and scald risks.

Water Heater Ignition Sequence

Details the sequence of operation for the water heater's ignition system.

Electrical Requirements and Wiring

Electrical Safety and Connection Rules

Safety warnings and requirements for electrical connections.

Water Heater Wiring Diagrams

Provides schematics for electrical connections and wiring.

Safety Lockout Mechanisms

High Limit and Pressure Switch Lockouts

Explains operation of high limit controls and blower pressure switch lockouts.

Flammable Vapor Sensor Lockout

Details the flammable vapor sensor's function and lockout states.

Water Heater Location Selection

Key Location Considerations

Factors to consider when selecting a location for the water heater.

Preventing Property Damage from Leaks

Guidelines to prevent property damage from water heater leaks.

Flammable Liquids Storage Hazards

Warnings about storing flammable liquids near the water heater.

Installation Clearances and Safety Measures

Servicing Access Clearances

Minimum clearances required for servicing the water heater.

Combustible Material Clearances

Minimum clearances from water heater to combustible materials.

Carpeted Floor Installation Precautions

Specific instructions for installing water heaters on carpeted floors.

Ventilation Air Opening Requirements

Diagram and requirements for ventilation air openings.

Air Requirements for Combustion

Chemical Vapor Hazards in Air Supply

Warnings about chemical vapors affecting air quality and equipment.

Unconfined vs. Confined Space Definitions

Defines unconfined and confined spaces for ventilation calculations.

Confined Space Ventilation Solutions

Direct Vent Appliance Air Intake

Information on air intake for direct vent appliances.

Impact of Exhaust Fans on Airflow

How exhaust fans affect air supply and require replacement air.

Calculating Confined Space Air Openings

Instructions for calculating the size of openings for confined spaces.

Venting Airflow and Chemical Corrosion

Airflow Options for Confined Spaces

Diagrams illustrating airflow options from indoors and outdoors.

Louvers, Grilles, and Free Area

Guidelines for calculating free area through louvers and grilles.

Chemical Corrosion Risks to Vent System

Explains how chemical vapors can corrode the vent system.

Water Piping Installation and Safety

Hot Water Scald Hazard and Prevention

Details the severe risks of scalds from hot water and prevention methods.

Potable Water and Space Heating Systems

Suitability of the appliance for potable water and space heating.

Piping Requirements for Combo Heating

Specific piping requirements when used for combo heating applications.

Combo Heating System Installation Guide

Combo System Component Requirements

Lists requirements for piping, fittings, and components in combo systems.

Heating Mode Options: Fan Coil vs. Baseboard

Describes options for heating modes: fan coil or baseboard hydronic loop.

Combo Heating Piping Diagrams

Diagrams illustrating piping for fan coil and baseboard heating systems.

Water System Design Considerations

Closed Water Systems Explained

Explains what constitutes a closed water system and its implications.

Thermal Expansion Hazards and Solutions

Discusses hazards of thermal expansion and the need for expansion tanks.

Dielectric Unions for Corrosion Prevention

Recommendation for using dielectric unions to prevent corrosion.

Temperature-Pressure Relief Valve Installation

T&P Valve Explosion Hazard Warning

Details explosion hazards associated with the T&P relief valve.

T&P Valve Specifications and Discharge

Requirements for T&P valve certification and discharge piping.

High Altitude and Gas Piping Installation

High Altitude Operation Requirements

Warning regarding carbon monoxide risk at high altitudes.

Gas Piping Safety Hazards

Warnings about fire and explosion hazards related to gas piping.

Gas Piping Installation and Safety

Gas Supply Type and Pressure

Ensuring correct gas type and pressure for the water heater.

Gas Piping Codes and Materials

Compliance with codes and approved materials for gas piping.

Sediment Traps (Dirt Legs) Importance

Explains the importance and installation of sediment traps in gas lines.

Water Heater Filling and Venting

Step-by-Step Water Filling Procedure

Instructions on how to properly fill the water heater tank.

Venting Hazard and Venting Prohibitions

Carbon monoxide hazard warning and prohibition of common venting.

Sidewall Power Vent Termination Clearances

Power Vent Termination Clearance Table

Table detailing minimum clearances for sidewall vent terminations.

Blower and Vent System Installation

Blower Assembly Mounting and Connections

Steps for securely mounting the blower assembly and making connections.

Vent System Installation and Planning

Overview of vent system installation and planning the layout.

Venting Materials and Condensate Management

Approved Vent Piping Materials

Lists approved materials for vent piping, including PVC, CPVC, ABS, and Polypropylene.

Polypropylene Vent System Specifics

Details regarding polypropylene vent systems, connections, and adapters.

Condensate Formation and Drainage Methods

Explains causes of condensate and methods for draining it.

Exhaust Venting and System Notes

Exhaust Venting System Guidelines

General guidelines and codes for exhaust venting system installation.

Venting Installation Best Practices

Important notes on venting materials, common venting, and pipe movement.

Venting Terminations and Sizing

Vent Termination Screen Selection

Guidance on selecting the correct vent screen based on venting configuration.

Installing Vent Termination Screens

Instructions for installing vent screens into termination elbows.

Calculating Equivalent Vent Length

Equivalent Vent Length Calculation Table

Table showing equivalent lengths of pipe for various elbows.

Equivalent Vent Length Example Diagram

Diagram illustrating how to calculate equivalent vent length.

Venting Installation Procedures

Venting Layout and Pipe Cutting

Steps for planning venting layout, measuring, and cutting pipe.

Joining Vent Pipes with Solvent Cement

Instructions for dry fitting, solvent cementing, and securing vent pipe joints.

Securing Vent Pipe and Termination

Methods for securing vent piping and sealing the termination.

Connecting Vent Pipe to Blower Assembly

Vent Pipe Coupling Installations

Illustrations of coupling installations for different vent pipe sizes and models.

Blower Exhaust and Vent Pipe Preparation

Adjusting Blower Exhaust Direction

Procedure for rotating the blower assembly for horizontal venting.

PVC/CPVC Vent Pipe Preparation Tools

Tools and materials needed for preparing PVC/CPVC vent pipe.

PVC/CPVC Vent Pipe Solvent Joining

Cement Selection and Application Tools

Guidance on selecting and applying cement, and recommended brush sizes.

Pipe End Deburring and Fit Testing

Steps for deburring pipe ends and performing a test dry fit.

Solvent Cement Joint Assembly Steps

Pipe and Fitting Inspection and Priming

Inspect, clean, and prime pipe and fittings before cementing.

Solvent Cement Application and Jointing

Applying solvent cement and assembling the joint.

Joint Cleanup and Curing

Cleaning excess cement and allowing the joint to cure properly.

Comprehensive Installation Checklist

Water Heater Location Checklist Items

Checklist for water heater location requirements.

Gas Supply and Venting Checklist Items

Checklist for gas supply and vent pipe system requirements.

Water System and Electrical Checklist

Checklist for water system piping and electrical connections.

Water Heater Lighting Instructions

Critical Safety Steps Before Lighting

Essential safety warnings and checks to perform before lighting the heater.

Step-by-Step Lighting Procedure

Detailed instructions for operating the water heater's ignition sequence.

Temperature Control System Operation

Preventing Scalds with Temperature Settings

Recommendations for setting lower temperatures to prevent scalds.

Understanding Hot Water Scald Risks

Explains risks of scalds from hot water, especially for vulnerable groups.

Setting the Water Heater Thermostat

Guidance on adjusting the thermostat for desired water temperature.

Gas Control Valve and Thermostat Details

Thermostat Settings and Burn Time

Table correlating thermostat settings with burn times and scald risks.

Vacation Setting for Energy Savings

Explanation of the vacation setting for conserving energy when not in use.

Start-Up Conditions and Operational Notes

Condensate During Initial Operation

Explains condensate formation during start-up and how to differentiate from leaks.

Initial Smoke, Odor, and Sounds

Describes normal initial smoke, odor, and sounds during start-up.

Causes and Solutions for Smelly Water

Discusses causes of smelly water, like anode rod reactions, and potential solutions.

Specific Operational Hazards and Features

Hydrogen Gas Hazard in Hot Water Faucets

Warns about potential hydrogen gas buildup and explosion risk.

High Water Temperature Shut-Off System

Details the function of the manual reset high limit (TCO) system.

Periodic Maintenance Schedule

General Upkeep and Vent System Checks

Routine checks for the water heater, vent piping, and plumbing.

Blower Maintenance and Lint Removal

Instructions for cleaning lint and dust from the blower assembly.

Blower and Burner Maintenance Procedures

Detailed Blower Cleaning Process

Step-by-step guide for removing and cleaning the blower assembly.

Burner Operation and Ignition Inspection

Visual inspection of the main burner and igniter for proper flame characteristics.

Component Cleaning and Anode Rod Care

Burner and Combustion Chamber Cleaning

Guidance on cleaning the burner and combustion chamber.

Anode Rod Inspection and Signs of Depletion

How to inspect the anode rod and identify signs of depletion.

Anode Rod Installation and T&P Valve Testing

Installing the Anode Rod

Step-by-step instructions for installing a new anode rod.

Temperature-Pressure Relief Valve Test Procedure

Instructions for performing an annual test of the T&P relief valve.

Water Heater Draining and Flushing

Procedure for Draining the Water Tank

Step-by-step instructions to drain the water heater storage tank.

Procedure for Flushing the Water Tank

Instructions for flushing the water heater tank to remove sediment.

Troubleshooting Water Leaks and Service

Identifying Sources of Water Leakage

Guide to checking common sources of water leakage in the water heater.

When to Seek Professional Service

Advice on when to contact a service agency for assistance.

Water Heater Parts Identification

Information for Ordering Replacement Parts

Details on model, serial number, and gas type needed for ordering parts.

Component Diagrams for Front and Rear Views

Diagrams identifying components from front and rear views of the water heater.

Water Heater Component Assemblies

Burner Assembly and Igniter Diagrams

Detailed diagrams of burner assemblies and igniter components.

Troubleshooting Common Water Heater Issues

Burner Flame and Hot Water Supply Problems

Troubleshooting guides for burner flame issues and insufficient hot water.

Valve Leaks and Water Supply Issues

Troubleshooting for relief valve drips and overall water leakage.

Troubleshooting System and Blower Issues

Condensation, Odors, and Ignition Problems

Troubleshooting for condensation, combustion odors, and ignition failures.

Noise, Leakage, and Blower Operation Issues

Troubleshooting for noise, water leakage, and blower operation problems.

Advanced Troubleshooting and Control Resets

Blower, Igniter, and Vent Pipe Troubleshooting

Troubleshooting continuous blower operation, igniter issues, and hot vent pipes.

Heater Control Resets and Lockout Procedures

Guidance on resetting heater controls and understanding lockout states.

Ignition States and Error Code Diagnostics

Ignition Sequence Timing Chart

Details the timing for various ignition states and periods.

System Status and LED Error Codes

Lists system status codes and corresponding LED flash sequences for diagnostics.

Residential Gas Water Heater Limited Warranty

Warranty Coverage, Terms, and Conditions

Details the warranty coverage, terms, and conditions for the original owner.

Warranty Exclusions and Limitations

Lists conditions and exceptions that may void the water heater warranty.

Warranty Claims and Disclaimers

Service, Labor, and Owner Responsibilities

Clarifies responsibilities for service, labor, and associated costs.

Warranty Claim Procedure and Contact Information

Steps to initiate a warranty claim and contact information for support.

Disclaimer of Express and Implied Warranties

Disclaims express warranties and limits implied warranties like merchantability.

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