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ABB ACH550-UH User Manual

ABB ACH550-UH
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ACH550
Users Manual
ACH550-UH HVAC Drives (1
550 HP)
ACH550-BCR/BDR/VCR/VDR E-Clipse Bypass Drives (1
400 HP)
ACH550-PCR/PDR Packaged Drives with Disconnect (1
550 HP)

Table of Contents

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ABB ACH550-UH Specifications

General IconGeneral
Output Voltage0 to Input Voltage
Storage Temperature-40 to 70 °C
Relative Humidity5 to 95% (non-condensing)
TypeVariable Frequency Drive
Input Voltage380 to 480 V
Frequency Range0 to 400 Hz
Control MethodVector Control
Communication ProtocolsModbus RTU, Profibus, CANopen
Enclosure TypeIP21, IP55
IP RatingIP21, IP55
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheating, Short Circuit
AltitudeUp to 1000 m
VoltageThree-phase

Summary

Safety Warnings and Notes

Use of warnings and notes

Explains safety instructions, warning symbols, and precautions for installation and operation.

Installation Guide

Installation Flow Chart

Outlines the sequence of steps for installing the ACH550 drive.

Drive Identification

Details on how to identify the drive type using serial and type code labels.

Preparing for Installation

Covers essential steps and considerations before installing the drive, including lifting and unpacking.

Wiring Overview

Explains general wiring requirements, conduit kits, and practices for EMC compliance.

Connection Diagrams

Provides visual representations of terminal layouts and wiring connections for different frame sizes.

Disconnecting the Internal EMC Filter

Instructions for disconnecting the EMC filter based on system type (TN-S, Corner grounded TN, IT).

Applying Power to the Drive

Drive Start-up Procedures

Motor Data Entry

Guidance on entering motor rating plate data for optimal control and thermal protection.

Macros

Information on selecting and configuring pre-defined application macros for specific system needs.

Application Macros

Overview of Application Macros

Explains how macros simplify parameter setup by applying pre-defined values for specific applications.

HVAC Default Macro

Details the factory default parameter settings for the ACH550-UH drive.

E-Clipse Macro

Describes the configuration and connections for the E-Clipse Bypass application macro.

Complete Parameter List

Embedded Fieldbus (EFB) Communication

EFB Overview

Explains ACH550 control via standard serial communication protocols like Modbus, N2, FLN, BACnet.

Mechanical and Electrical Installation – EFB

Details on wiring connections for the RS485 physical interface.

Communication Setup – EFB

Configuration steps for activating serial communication and setting default parameters.

Activate Drive Control Functions – EFB

Describes configuration required for fieldbus control of drive functions like start/stop and reference.

Diagnostics – EFB

Information on troubleshooting EFB network issues, including fault queues and serial communication diagnostics.

Fieldbus Adapter (FBA) Configuration

FBA Overview

Introduces the FBA module for connecting to control systems via various protocols like Profibus, Modbus, etc.

Mechanical and Electrical Installation – FBA

Steps for physically installing the FBA module into the drive's expansion slot.

Communication Setup – FBA

Configuration steps for activating serial communication and setting protocol-specific parameters.

Activate Drive Control Functions – FBA

Configuration for controlling drive functions via the FBA module.

Diagnostics – FBA

Information on troubleshooting FBA module communication and fault conditions.

Troubleshooting and Diagnostics

Diagnostic Displays

Explains how the drive reports error situations using LEDs and the control panel display.

Correcting Faults

Guidance on identifying and resolving detected faults using the fault listing table.

Correcting Alarms

Recommended actions for handling alarms, including using the alarm listing table.

Routine Maintenance

Maintenance Intervals

Lists recommended routine maintenance tasks and their intervals based on environment.

Heatsink Cleaning

Procedure for cleaning the heatsink to maintain cooling efficiency and prevent overtemperature faults.

Fan Replacement

Instructions for replacing drive module and enclosure cooling fans.

Enclosure Air Filter Replacement

Procedures for replacing air filters in UL Type 12 enclosures for proper installation.

Technical Data and Specifications

Ratings

Provides drive ratings including IEC, NEMA, and frame size by type code for different voltage ranges.

Derating

Explains how load capacity decreases under conditions like temperature, altitude, or switching frequency.

Input Power Connections

Details on connecting input power, including specifications, branch circuit protection, and fuse recommendations.

Ground Connections

Guidelines for safe and effective grounding of the drive, motor, and cable shields.

Unsymmetrically Grounded Networks

Information on handling networks with unsymmetrical grounding and EM3 screw usage.

Motor Cable Requirements for CE & C-Tick Compliance

Specifies minimum requirements for motor cables, including shielding and conductor layout, for CE/C-Tick compliance.

Dimensions and Weights

Provides dimensional references and weights for different frame sizes and enclosure types.

Degrees of Protection

Details the protection levels offered by different enclosure types (UL Type 1, 12, 3R).

Applicable Standards

Lists the standards the drive complies with, identified by marks on the type code label.

EMC (Europe, Australia, and New Zealand)

Describes conformance with EMC requirements and the meaning of CE and C-Tick marks.

Electromagnetic Environments

Defines First and Second Environment requirements per EN 61800-3 for EMC.

Liability Limits

Manufacturer's disclaimer regarding costs and damages from improper use or installation.

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