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ABB ACS 600 Series User Manual

ABB ACS 600 Series
82 pages
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ACS/ACC/ACP 604/607 AC Drives
75 to 700 HP
(55 to 630 kW)
ACS 600
ACS 600
Hardware Manual
This manual includes
•Safety
Installation
Maintenance
Product Information

Table of Contents

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ABB ACS 600 Series Specifications

General IconGeneral
TypeAC Drive
Frequency Range0 to 500 Hz
Storage Temperature-40 to +70 °C
EnclosureIP21, IP54
Control MethodScalar control, Vector control
CommunicationModbus
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overtemperature
Cooling MethodAir-cooled
Relative Humidity5 to 95 % (non-condensing)
AltitudeUp to 1000m without derating
Ambient Temperature-10 to +40°C

Summary

Safety Instructions

Warnings and Notes

Distinguishes warnings and notes in the manual for safety instructions.

Warnings

Information on situations causing injury or equipment damage with safety symbols.

Installation and Maintenance Safety

Safety instructions for electrical installation and maintenance of the ACX 600.

Supply Connections

Details on door interlocked fused disconnect and input power disconnect for ACx 607/604.

Ground Fault Protective Function

Describes the internal ground fault protection and its potential impact on circuit breakers.

Emergency Stop Devices

Requirements for emergency stop devices and their placement.

Motor Connections

Warnings and guidelines for connecting motors to the ACx 600.

Motor Insulation Requirements

Explains requirements for motor insulation due to IGBT inverter technology.

Power Factor Correction Capacitors

Prohibits connecting PF correction capacitors between drive and motor due to damage risk.

Output Contactors

Guidelines for using contactors with ACx 600, especially with DTC control mode.

Components Connected to Digital/Analog Inputs

Requirements for double/reinforced insulation for components connected to digital inputs.

Mechanical Installation

Cautionary notes regarding transporting and lifting the ACx 607 unit.

Chapter 2 – Mechanical Installation

Check The Installation Site

Ensuring the environment is suitable for the ACx 600's service life and performance.

Installation Site Checklist

Checklist items for ambient temperature, altitude, air quality, and enclosure suitability.

Installation Procedure ACx 607

Step-by-step guide for securing the ACx 607 cabinet to the floor.

Chapter 3 – Electrical Installation

Insulation Checks

Procedure to check insulation of the motor and cable between drive and motor.

Disconnecting Means

Requirements for input power disconnecting means for ACx 607/604 units.

Input Line Fuses

Information on internal and external input fuses for ACx 607 and ACx 604.

Motor Overload Protection

How the ACx 607 provides motor overload protection and when additional protection is needed.

Cable Insulation Voltage Ratings

Requirements for cable insulation voltage ratings based on drive voltage and motor connection.

Wiring Practices

Recommendations for wiring to ensure reliable operation and prevent problems like EMI.

Control Cables

Requirements for shielding control cables and managing signal wire twists.

Wiring Connections

Safety warning and procedure for connecting mains, motor, and control cables to ACx 607.

Transformer Settings

Procedure for adjusting transformer settings if they do not match the supply voltage.

Pulse Encoder Insulation (ACP600)

Guidelines for electrically insulating tachometers to prevent current paths.

Braking Chopper

Warning about dangerous DC voltage on brake control terminals and resistor connection.

Chapter 4 – Installation Checklist

Installation Checklist

Checklist for mechanical and electrical installation before start-up.

MECHANICAL INSTALLATION

Checklist items for ambient conditions, mounting, cooling air, and motor/equipment applicability.

ELECTRICAL INSTALLATION

Checklist items for EMC filters, grounding, input voltage, transformer settings, and connections.

INSTALLATION CHECKLIST

Checklist for control connections, foreign objects, and bypass connection safety.

Chapter 5 – Maintenance

Appendix A – ACS/ACC/ACP 604/607 Technical Data

IEC Ratings

IEC ratings for ACx 604 and ACx 607 with 50 Hz and 60 Hz supplies.

NEMA Ratings

NEMA ratings for ACS 604 and ACS 607 with 60 Hz supply.

Output Current Temperature Derating

Explanation of how ambient temperature affects output current and derating factors.

Protection Features

Table showing application program dependent features like preprogrammed faults and supervision functions.

Compliance with the EMC Directive

Details on EMC requirements for industrial low-voltage networks and IT networks.

Appendix C – IEC Installation

Power Cables

Requirement for symmetrical shielded motor cable and recommendations for mains cabling.

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