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ABB ACS 607 User Manual

ABB ACS 607
82 pages
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ACS/ACC/ACP 604/607 AC Drives
75 to 700 HP
(55 to 630 kW)
ACS 600
ACS 600
Hardware Manual
This manual includes
•Safety
Installation
Maintenance
Product Information

Table of Contents

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ABB ACS 607 Specifications

General IconGeneral
Input Voltage380-480 V AC
Frequency50/60 Hz
AltitudeUp to 1000 m without derating
Communication ProtocolsModbus, Profibus, CANopen
Enclosure TypeIP21, IP54
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Short circuit
Ambient Temperature-10°C to +40°C
Storage Temperature-40°C to +70°C
Relative Humidity5-95% (non-condensing)

Summary

Safety Instructions

Understanding Warnings and Notes

Distinguishes warnings for serious conditions and notes for special attention.

Safety Warning Symbols Explained

Explains symbols for Dangerous Voltage, General Warning, and ESD.

Installation and Maintenance Safety Precautions

Safety instructions for electrical installation and maintenance work on ACX 600 units.

Electrical Safety Warnings

Warnings regarding high voltages, capacitor discharge, and external control circuits.

Motor Speed Operation Safety

Warning about adjusting motor speeds and suitability of driven equipment.

Automatic Reset Function Safety

Warning about automatic reset functions and potential operational issues.

Supply Connection Safety Guidelines

Safety regarding door interlocked disconnect and input power disconnect.

Ground Fault Protective Function Details

Explains internal ground fault protection and its disablement.

Emergency Stop Device Requirements

Requirements for operator control stations and ACx 600 E-stop functionality.

Motor Connection Safety Precautions

Warnings about motor nominal voltage/current and insulation resistance tests.

Motor Insulation Requirements

Details on motor insulation requirements due to IGBT inverter technology.

Motor Insulation Requirements Table

Table listing insulation requirements for motors based on type and voltage.

VPK and dv/dt Diagrams (Without Filter)

Diagram showing VPK and dv/dt as function of cable length without dv/dt filter.

VPK and dv/dt Diagrams (With dv/dt Filter)

Diagram showing VPK and dv/dt as function of cable length with dv/dt filter.

Power Factor Correction Capacitors Warning

Warning against connecting PFC capacitors between drive and motor due to damage risk.

Output Contactor Safety Precautions

Safety for parallel PFC capacitors and DTC mode contactor operation.

Digital and Analog Input Safety Requirements

IEC 664 requirements for double/reinforced insulation for input connections.

Mechanical Installation Safety Notes

Safety precautions for transporting and lifting the ACx 607 unit.

Chapter 1 – Introduction

ACx 604/607 Type Code Breakdown

Detailed meaning of ACx 604/607 type code characters for various selections.

Chapter 2 – Mechanical Installation

Mechanical Installation Site Checklist

Checklist items for ambient temperature, altitude, air quality, and enclosure adequacy.

ACx 607 Mechanical Installation Procedure

Step-by-step procedure for securing the ACx 607 cabinet to the floor.

Chapter 3 – Electrical Installation

Electrical Insulation Checks Procedure

Procedure for checking motor and cable insulation resistance.

Voltage Tolerance and Insulation Test Warnings

Warning against performing voltage tolerance or insulation resistance tests on ACx 600.

Disconnecting Means Requirements

Guidelines for door interlocked fused disconnect and input power disconnect.

Input Line Fuse Specifications

Information on required input fuses for ACx 600 protection.

Motor Overload Protection Methods

How ACx 607 provides overload protection for the motor.

Cable Insulation Voltage Rating Guidelines

Recommendations for cable insulation voltage ratings based on drive voltage.

ACx 600 Wiring Practices

Important recommendations for ACx 600 wiring to ensure reliable operation.

Control Cable Shielding and Routing

Shielding requirements for control cables and twisting signal wires.

ACx 607 Wiring Connection Procedure

Procedure for connecting input power, motor, and control cables to ACx 607.

Transformer Settings Adjustment

Procedure for adjusting transformer settings to match supply voltage.

Optional Module and Drive Window Installation

General installation instructions for optional modules and Drive Window PC tool.

Braking Chopper Installation and Safety

Information on braking chopper installation and warnings about brake control terminals.

Chapter 4 – Installation Checklist

Comprehensive Installation Checklist

Checklist for mechanical and electrical installation before ACx 600 start-up.

Chapter 5 – Maintenance

Appendix A – ACS/ACC/ACP 604/607 Technical Data

Output Current Temperature Derating Factor

Guidance on derating output current based on ambient temperature.

ACx 600 Protection Features Overview

Table of preprogrammed faults, programmable fault functions, and supervision functions.

Appendix C – IEC Installation

Digital/Analogue Input Safety Requirements

IEC 664 insulation requirements for connecting thermistors and similar components.

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