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ABB ACS800-01-0070-3 User Manual

ABB ACS800-01-0070-3
174 pages
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ACS800
Hardware Manual
ACS800-01 Drives (0.55 to 200 kW)
ACS800-U1 Drives (0.75 to 200 hp)

Table of Contents

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ABB ACS800-01-0070-3 Specifications

General IconGeneral
BrandABB
ModelACS800-01-0070-3
CategoryDC Drives
LanguageEnglish

Summary

Safety instructions

Installation and maintenance work

General safety warnings and instructions for installation and maintenance procedures.

Mechanical installation and maintenance

Covers mechanical aspects of installation and maintenance, including specific components.

Operation

Safety warnings and guidelines for operating the drive correctly.

Operation principle and hardware description

Motor control

Explains the motor control method based on Direct Torque Control (DTC).

Mechanical installation

Planning the electrical installation

Protecting the motor insulation and bearings

Explains how drive output pulses can affect motor insulation and bearings, and mitigation methods.

Thermal overload and short-circuit protection

Information on protecting the drive, motor, and cables from thermal overload and short circuits.

Prevention of unexpected start-up (option +Q950)

Details the optional function to prevent unexpected drive start-up for safety.

Safe torque off (option +Q967)

Explains the optional Safe Torque Off (STO) function for emergency stop situations.

Selecting the power cables

Guidelines for dimensioning mains and motor cables according to regulations.

Connecting the control cables

Instructions and guidelines for selecting and connecting control cables.

Electrical installation

Connecting the power cables

Instructions and diagrams for connecting the power cables to the drive.

Installation of the AGPS board (Prevention of unexpected start-up, +Q950)

Prevention of unexpected start-up (+Q950)

Description of the optional Prevention of Unexpected Start-up function.

Installation of the AGPS board

Safety warnings and general instructions for installing the AGPS board.

Installation of the ASTO board (Safe torque off, +Q967)

Safe torque off (+Q967)

Description of the optional Safe Torque Off function.

Installation of the ASTO board

Safety warnings and general instructions for installing the ASTO board.

Start-up and validation

Instructions for validating and starting up the Safe Torque Off function.

Motor control and I/O board (RMIO)

RMIO board specifications

Technical specifications for the RMIO board's inputs and outputs.

Installation checklist

Start-up and use

Startup procedure

Steps for starting up the drive after installation and checking functions.

Maintenance

Safety

General safety instructions to be followed before performing maintenance.

Maintenance intervals

Table listing routine maintenance intervals recommended by ABB.

Technical data

Ratings

NEMA ratings for ACS800-U1 drives with 60 Hz supplies.

Input power connection

Specifies voltage ranges, short-circuit withstand strength, frequency, and imbalance for input power.

Motor connection

Details voltage, frequency, current, and power limit for motor connection.

AGPS-11C (option +Q950)

Technical specifications for the AGPS-11C board.

ASTO-11C (option +Q967)

Technical specifications for the ASTO-11C board.

Dimensional drawings

AGPS board (option +Q950)

Dimensional drawings for the AGPS board.

ASTO board with enclosure (option +Q967)

Dimensional drawings for the ASTO board with enclosure.

Resistor braking

Selecting the correct drive/chopper/resistor combination

Steps for calculating braking power and selecting the appropriate combination.

Protection of frame sizes R2 to R5 (ACS800-01/U1)

Recommendation for equipping the drive with a main contactor for safety.

RDCO-01/02/03/04 DDCS communication option modules

Installation procedure

Step-by-step guide for installing the RDCO module into the drive.

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