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ABB ACS800-U1-0030-5 User Manual

ABB ACS800-U1-0030-5
174 pages
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ACS800
Hardware Manual
ACS800-01 Drives (0.55 to 200 kW)
ACS800-U1 Drives (0.75 to 200 hp)

Table of Contents

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ABB ACS800-U1-0030-5 Specifications

General IconGeneral
TypeDC Drive
Control MethodVector control
Enclosure TypeIP21
Frequency50/60 Hz
EnclosureIP21
Cooling MethodAir-cooled
Input Voltage380-480 V AC
Supply Voltage380-480 V AC

Summary

ACS800 Hardware Manual

ACS800-01 Drives

Details for ACS800-01 drives, covering 0.55 to 200 kW power range.

ACS800-U1 Drives

Details for ACS800-U1 drives, covering 0.75 to 200 hp power range.

Safety Instructions

Installation and Maintenance Work

Safety instructions for performing installation and maintenance on the drive.

Grounding

Safety instructions and guidelines for proper grounding of the drive.

Mechanical Installation and Maintenance

Safety instructions for mechanical installation and maintenance of the drive.

Operation

Safety instructions related to operating the drive.

Permanent Magnet Motor Safety

Additional safety warnings for drives used with permanent magnet motors.

Operation Principle and Hardware Description

Type Code

Main Circuit and Control

Motor Control

Mechanical Installation

Unpacking the Unit

Instructions for unpacking the drive unit and its accessories.

Checking the Delivery

Procedures for checking the delivered drive for completeness and damage.

Before Installation

Important considerations and checks before starting the drive installation.

Free Space Around the Unit

Specifies the required clearances around the drive for proper cooling and access.

Mounting the Drive on the Wall

Instructions for securely mounting the drive unit onto a wall.

Cabinet Installation

Guidelines for installing the drive within a cabinet for protection and cooling.

Planning the Electrical Installation

Motor Selection and Compatibility

How to select a compatible motor for the drive and check ratings.

Protecting Motor Insulation and Bearings

Measures to protect motor insulation and bearings from drive output pulses.

Requirements Table

Table detailing motor insulation system and filter requirements based on motor type and voltage.

Permanent Magnet Motor Connection

Special considerations for connecting permanent magnet motors.

Supply Connection

Instructions for connecting the drive to the main power supply.

Thermal Overload and Short-Circuit Protection

Details on protecting the drive, cables, and motor from thermal overload and short circuits.

Short-Circuit Protection (Drive/Supply Cable)

How to protect the drive and supply cable from short circuits using fuses or circuit breakers.

Ground Fault Protection

Information on the drive's internal ground fault protection function.

Prevention of Unexpected Start-up (+Q950)

Details on the optional function to prevent unexpected drive start-up.

Safe Torque Off (+Q967)

Details on the optional Safe Torque Off (STO) function for safety.

Selecting the Power Cables

Guidelines for selecting appropriate power cables based on current, voltage, and regulations.

Selecting the Control Cables

Guidelines for selecting appropriate shielded control cables for various signals.

Cable Routing Best Practices

Best practices for routing motor, power, and control cables to minimize interference.

Electrical Installation

Checking Installation Insulation

Procedures for checking the insulation of the drive and supply cable.

Motor and Motor Cable Insulation Check

Instructions for checking the insulation of the motor and motor cable.

Connecting the Power Cables

Detailed instructions and diagrams for connecting power cables to the drive.

Wall Installed Units (European Version)

Step-by-step procedure for installing power cables in European wall-mounted units.

Wall Installed Units (US Version)

Step-by-step procedure for installing power cables in US wall-mounted units.

Cabinet Installation (IP21, UL Type 1)

Guidelines for installing the drive in a cabinet.

Connecting the Control Cables

Detailed instructions for connecting control cables to the drive's RMIO board.

360 Degrees Grounding

Method for achieving 360-degree grounding of cable shields.

Connecting Shield Wires

Instructions for connecting single and double-shielded cable wires.

Installation of the AGPS Board (+Q950)

Prevention of Unexpected Start-up (+Q950)

Overview of the optional Prevention of Unexpected Start-up function.

Installation of the AGPS Board

Detailed instructions for installing the AGPS board.

Connecting the AGPS Board

Steps for connecting the AGPS board to the drive and power source.

Start-up and Validation (AGPS Board)

Steps for starting up and validating the AGPS board function.

Installation of the ASTO Board (+Q967)

Safe Torque Off (+Q967)

Overview of the optional Safe Torque Off function.

Installation of the ASTO Board

Detailed instructions for installing the ASTO board.

Connecting the ASTO Board

Steps for connecting the ASTO board to the drive and power source.

Start-up and Validation (ASTO Board)

Instructions for validating and starting up the Safe Torque Off function.

Motor Control and I/O Board (RMIO)

Installation Checklist

Checklist

A checklist of items to verify for drive installation.

Start-up and Use

Startup Procedure

Steps to follow for starting up the drive and its functions.

Maintenance

Safety in Maintenance

Safety warnings to be followed before performing any maintenance on the drive.

Maintenance Intervals

Recommended routine maintenance intervals for the drive.

Technical Data

Sizing Guidelines

Guidelines for sizing the drive based on motor current and voltage.

Derating Information

Explains how derating affects drive capacity due to temperature and altitude.

Power Cable Types

Table of copper and aluminum cable types suitable for different load currents.

Input Power Connection Specifications

Electrical specifications for connecting the drive to the input power supply.

Motor Connection Specifications

Electrical specifications for connecting the motor to the drive.

Ambient Conditions and Environmental Limits

Environmental limits for drive operation, storage, and transportation.

Resistor Braking

Selecting Resistor Braking Combination

Steps for selecting the appropriate drive, chopper, and resistor combination.

Resistor Installation and Wiring

Instructions for installing and wiring brake resistors outside the drive.

Protection for Frame Sizes R2-R5 (ACS800-01/U1)

Recommendation for using a main contactor for safety with R2-R5 frame sizes.

Protection for Frame Size R6

Safety considerations for frame size R6 regarding resistor braking.

Brake Circuit Commissioning

Steps for commissioning the brake circuit, including parameter settings.

External +24 V DC Power Supply for RMIO Board via Terminal X34

Connecting +24 V DC External Power Supply

Step-by-step instructions for connecting the +24 V DC external power supply.

RDCO-01/02/03/04 DDCS Communication Option Modules

RDCO Module Installation Procedure

Step-by-step guide for installing RDCO communication modules.

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