EasyManua.ls Logo

ABB ACS800-01-0105-5 User Manual

ABB ACS800-01-0105-5
174 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ACS800
Hardware Manual
ACS800-01 Drives (0.55 to 200 kW)
ACS800-U1 Drives (0.75 to 200 hp)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ABB ACS800-01-0105-5 and is the answer not in the manual?

ABB ACS800-01-0105-5 Specifications

General IconGeneral
BrandABB
ModelACS800-01-0105-5
CategoryDC Drives
LanguageEnglish

Summary

ACS800 Hardware Manual

ACS800-01 Drives Overview

Details on ACS800-01 drives covering 0.55 to 200 kW power range.

ACS800-U1 Drives Overview

Details on ACS800-U1 drives covering 0.75 to 200 hp power range.

Safety Instructions

Understanding Warnings and Notes

Explanation of safety warnings, notes, and their symbols used in the manual.

Installation and Maintenance Work

General Installation Warnings

Critical safety warnings for drive installation and maintenance.

Grounding

Grounding Instructions

Guidelines for proper grounding of the drive for safety and EMC.

Mechanical Installation Details

Drive Operation Guidelines

Operation Warnings

Safety warnings related to operating the drive.

Permanent Magnet Motor Specifics

Installation and Maintenance for PM Motors

Specific installation and maintenance guidelines for PM motors.

Start-up and Operation for PM Motors

Specific start-up and operation guidelines for PM motors.

Installation and Commissioning Flowchart

Operation Principle and Hardware Description

Product Overview

General overview of the ACS800-01/U1 wall mountable drive.

Understanding the Type Code

Main Circuit and Control

Printed Circuit Boards and Motor Control

Motor Control Method (DTC)

Explanation of the Direct Torque Control method.

Mechanical Installation

Pre-Installation Checks

Mounting the Drive on the Wall

Cabinet Installation and Airflow Management

Planning Electrical Installation

Motor Selection and Compatibility

Guidelines for selecting compatible motors for the drive.

Protecting Motor Insulation and Bearings

Motor Insulation and Filter Requirements Table

Supply Connection and Protection Devices

Disconnecting Device Requirements

Requirements for input disconnecting devices (EU/US).

Thermal Overload and Short-Circuit Protection

Protection for Drive, Cables, and Motor

Ensuring thermal and short-circuit protection for the system.

Short-Circuit Protection Methods

Using Fuses or Circuit Breakers

Methods for protecting against short-circuits with fuses or breakers.

Ground Fault Protection

Prevention of Unexpected Start-up (+Q950)

Safe Torque Off (STO) Function (+Q967)

STO Function Description and Warnings

Description, warnings, and notes for the STO function.

Selecting Power Cables

General Rules for Power Cable Selection

General guidelines for selecting power cables based on regulations.

Cable Shielding and Installation Details

Using a Contactor with the Motor

Protecting Relay Outputs and Disturbances

Selecting Control Cables

Cable Routing and Installation Considerations

Electrical Installation

Checking Installation Insulation

Procedure for checking insulation of the drive and supply cable.

Motor Cable and IT System Connections

Motor and Motor Cable Insulation Check

Steps to check motor and motor cable insulation resistance.

Connecting to IT (Ungrounded) Systems

Guidelines for connecting the drive to IT systems with EMC filters.

Connecting Power Cables

Power Cable Diagram and Grounding

Diagram for connecting power cables and grounding shields.

Wall Installed Units (European Version)

Power Cable Installation Procedure

Procedure for installing power cables in European units.

Wall Installed Units (US Version)

Cabinet Installation (IP21, UL Type 1)

Connecting Control Cables

Grounding and Shield Wire Connection

Module Cabling Procedures

Securing Cables and Installing Modules/Links

Installation of AGPS Board (+Q950)

Prevention of Unexpected Start-up Function

Description of the Prevention of Unexpected Start-up function.

AGPS Board Installation Warnings

Safety warnings for AGPS board installation.

Connecting the AGPS Board

AGPS Board Start-up, Use, and Maintenance

AGPS Board Start-up and Validation

Steps for starting up and validating the AGPS board function.

Using the AGPS Board Function

How to use the AGPS board for prevention of unexpected start-up.

Installation of ASTO Board (+Q967)

Safe Torque Off Function Description

Description of the Safe Torque Off function.

ASTO Board Installation Warnings

Safety warnings for ASTO board installation.

Connecting the ASTO Board

Motor Control and I/O Board (RMIO)

RMIO Terminal Labelling and Power Supply

Notes on terminal labelling and external power supply for RMIO.

External Control Connections (Non-US)

External Control Connections (US)

RMIO Board Specifications

RMIO Input/Output Specifications

Detailed specifications for RMIO board analogue and digital I/O.

RMIO Board Outputs and Power Input

Installation Checklist

Mechanical and Electrical Checklist Items

Checklist for mechanical and electrical installation verification.

Installation Checklist Items (Continued)

Start-up and Use

Startup Procedure Steps

Steps for starting up the drive and validating functions.

Control Panel Operation and Removal

Using and removing the drive's control panel.

Maintenance

Safety During Maintenance

Safety precautions to be followed during maintenance.

Maintenance Intervals and Tasks

Routine maintenance schedule and tasks recommended by ABB.

Heatsink and Fan Maintenance

Heatsink Cleaning Procedure

Instructions for cleaning the heatsink to prevent overheating.

Fan Lifespan and Replacement

Information on fan lifespan and when replacement is needed.

Fan Replacement (Frame Size R4)

Fan Replacement (Frame Size R5)

Fan Replacement (Frame Size R6)

Technical Data

IEC Data - Ratings Overview

Overview of IEC ratings for ACS800-01 drives.

Technical Data - Symbols and Sizing

Sizing Guidelines for Drives

Guidelines for sizing drives based on motor and supply characteristics.

Technical Data - Derating and Fuses

Derating Factors (Temperature and Altitude)

Information on derating based on ambient temperature and altitude.

Fuse Selection for Frame Sizes R2-R4

Fuse selection guidance for R2 to R4 frame sizes.

Technical Data - Fuse Tables and Calculations

Fuse Tables for Frame Sizes R5 and R6

Fuse selection tables for R5 and R6 frame sizes.

Short-Circuit Current Calculation Example

An example calculation for short-circuit current.

Technical Data - Ultrarapid (aR) Fuses

Technical Data - Fuse Selection Guide

Technical Data - Cable Types

Technical Data - Physical Specifications

Technical Data - NEMA Ratings

Technical Data - NEMA Symbols, Sizing, and Derating

Technical Data - US Fuse Selection

Technical Data - US Cable Types

Technical Data - Physical Specifications (USA)

Input and Motor Power Connections

Input Power Connection Details

Specifications for input power connection.

Motor Connection Details

Specifications for motor connection.

Drive Cooling, Protection, and Option Board Specs

Ambient Conditions for Operation, Storage, and Transport

CE Marking and EU Directive Compliance

EMC Drive Categories and Requirements

EMC Category C4, C-Tick, and Marine Approvals

UL/CSA Markings and Checklist

Dimensional Drawings Overview

Resistor Braking

Selecting Brake Resistor Combinations

Guidelines for selecting correct drive/chopper/resistor combinations.

Brake Resistor Selection and Ratings

Resistor Installation and Wiring

Resistor Braking Protection

Brake Circuit Commissioning

External +24 V DC Power Supply for RMIO Board

Connecting External +24 V DC Power Supply

RDCO DDCS Communication Modules

RDCO Module Installation

RDCO Module Installation and Technical Data

Related product manuals