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ABB +N5600 User Manual

ABB +N5600
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ABB industrial drives
Firmware manual
ACS880 ESP control program (option +N5600)

Table of Contents

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ABB +N5600 Specifications

General IconGeneral
ABB Type Designation+N5600
Product NameController
Power Supply24 V DC
Protection ClassIP20
Communication ProtocolEthernet
Humidity5% to 95% (non-condensing)

Summary

Introduction to the manual

What this chapter contains

Describes manual contents, compatibility, safety, and audience.

Applicability

Specifies the manual applies to ACS880 ESP control program, version 1.00 or later.

Licensing

Explains the license key requirement for ESP control program activation.

Safety instructions

Provides guidance on following safety instructions for installation, commission, and use.

Target audience

Defines the intended audience for this manual.

Contents of the manual

Lists the chapters included in this manual.

Related documents

Mentions that a list of related manuals is printed on the inside of the front cover.

Terms and abbreviations

Defines technical terms and abbreviations used in the manual.

Using the control panel

Refer to ACX-AP-x assistant control panels user’s manual

Refers to a separate manual for control panel usage instructions.

Control locations and operating modes

What this chapter contains

Describes control locations and operating modes supported by the control program.

Local control vs. external control

Explains the two main control locations: external and local.

Local control

Details how control commands are given from the control panel keypad or PC.

External control

Describes how control commands are given through I/O terminals, fieldbus, or external controller.

Operating modes of the drive

Explains the different operating modes with various types of reference.

Speed control mode

Describes how the motor follows a speed reference given to the drive.

Torque control mode

Explains that motor torque follows a torque reference given to the drive.

Frequency control mode

Describes how the motor follows a frequency reference given to the drive.

Special control modes

Lists additional control modes like Process PID control and Jogging mode.

Quick start-up guide

Contents of this chapter

Contains the basic start-up sequence and checklists for the ESP control program.

Before you start

Instructs to ensure mechanical and electrical installation is complete.

Safety

Provides critical safety warnings for installation and maintenance work.

Drive start-up

Details the process of powering up the drive and initial settings.

ESP application minimum configuration

Details alternative control schemes for starting up the drive with the ESP control program.

ESP program features

What this chapter contains

Describes functions specific to ESP application, their use, and programming.

Overview of ESP control program

Introduces the ESP control program as a drive application for pumping viscous liquids.

Backspin supervision

Explains functions to monitor pump motor shaft status after production interruption.

Restart delay

Prevents new start commands for a set period after a stop command is initiated.

Backspin speed observer

Monitors motor speed in real-time for passive spinning due to fluid column drainage.

Backspin speed observer constraints

Details limitations of backspin speed measurement at slow speeds and with permanent magnet motors.

Starting the motor

Discusses challenges in restarting pump motors and advanced current controller features.

Starting speed

Defines the frequency at which the drive begins modulating upon receiving a start command.

Acceleration assistance

Enables setting motor current reference for acceleration to develop energy for high load acceleration.

Kick-start

Provides motor time to develop starting torque sufficient to start spinning by giving current boost.

Current pulse-start

Enables starting when regular routines are not enough, producing thrusts by short high-current impulses.

ESP production mode

Explains controlling motor speed using Manual mode and Automatic process control mode.

Manual mode

Describes controlling motor speed with user-defined acceleration/deceleration ramp rates.

Automatic process control mode

Explains starting pumps immediately in Automatic process control mode.

Underload and overload protection

Monitors selected load signal against defined limits, configurable separately.

Underload ride through recovery sequence

Protects motor casing in presence of fluid flow over motor cases, riding through gas lock.

Overload recovery sequence

Protects motor against overheating due to continuous exposure to high electrical current.

Motor voltage control

Monitors voltage control settings, optimizes motor voltage for performance and insulation.

Pump impeller cleaning

Procedure of motor running forward and reverse for defined cycles to remove solids stuck to impeller blades.

Pump curves

Uses Q-H pump curves for actual flow rate estimation.

Program features

What this chapter contains

Describes parameters and important functions within the control program.

Drive configuration and programming

Explains the division of the drive control program into firmware and application programs.

Programming via parameters

Details how parameters configure standard drive operations via control panel, PC tool, or fieldbus.

Adaptive programming

Allows customizing drive operation by constructing adaptive programs from function blocks.

Application programming

Extends firmware program functions with application programming, available as option +N8010.

Control interfaces

Describes programmable analog inputs, analog outputs, and digital inputs/outputs.

Programmable analog inputs

Details two programmable analog inputs, settable as voltage or current.

Programmable analog outputs

Describes two current analog outputs, filterable, invertible, and scalable.

Programmable digital inputs and outputs

Covers six digital inputs, one digital start interlock input, and two digital input/outputs.

Programmable relay outputs

Discusses three relay outputs whose signals can be selected by parameters.

Programmable I/O extensions

Explains adding inputs and outputs using I/O extension modules.

Fieldbus control

Details connecting the drive to automation systems through fieldbus interfaces.

Master/follower functionality

Allows linking several drives for even load distribution, with one master controlling up to 10 followers.

External controller interface

Describes connecting the drive to an external controller using fiber optic or twisted-pair cable.

Communication

Explains communication between controller and drive using data sets.

Control of a supply unit (LSU)

Describes controlling the supply unit through the inverter unit.

Motor control

Covers motor control methods including Direct Torque Control (DTC) and Scalar motor control.

Direct torque control (DTC)

Explains DTC as ABB's premium motor control platform, controlling stator flux and motor torque.

Reference ramping

Details setting acceleration and deceleration ramping times for speed, torque, and frequency reference.

Special acceleration/deceleration ramps

Defines acceleration/deceleration times for jogging function and adjusts motor potentiometer change rate.

Constant speeds/frequencies

Predefined references activated quickly through digital inputs for constant speeds/frequencies.

Critical speeds/frequencies

Predefines critical speeds to avoid certain motor speeds or ranges due to mechanical resonance.

Speed controller autotune

Automatically adjusts speed controller using autotune function based on mechanical time constant.

Oscillation damping

Cancels oscillations caused by mechanics or oscillating DC voltage.

Tuning procedure for oscillation damping

Provides a step-by-step guide for tuning oscillation damping.

Resonance frequency elimination

Uses a notch filter for removing resonance frequencies from the speed error signal.

Rush control

Decreases torque reference when motor speed exceeds limits to prevent rush.

Encoder support

Lists available optional interface modules for two single-turn or multiturn encoders or resolvers.

Encoder echo and emulation

Explains encoder echo and emulation support for FEN-xx interfaces.

Load and motor feedback

Describes three feedback sources: encoder 1, encoder 2, or motor position estimate.

Position counter

Indicates load position and is updated after new position input data.

Encoder error handling

Specifies actions taken in case of an encoder error.

Configuration of HTL encoder motor feedback

Details the configuration for HTL encoder motor feedback.

Example 1: Using the same encoder for both load and motor feedback

Describes using the same encoder for motor control and load calculation.

Example 2: Using two encoders

Illustrates using one encoder for motor feedback and another for line speed.

Example 3: ACS 600 / ACS800 compatibility

Discusses compatibility between ACS 600 and ACS800 drives regarding encoder channels.

Jogging

Enables momentary switch use to briefly rotate motor, typically for servicing or commissioning.

Application macros

Application macros

Predefined application parameter edits and I/O configurations.

General

Defines application macros as sets of default parameter values suitable for the application.

Factory macro

Suited for straightforward speed control applications like conveyors, pumps, and fans.

Default parameter settings for the Factory macro

Lists default parameter settings for the Factory macro.

Default control connections for the Factory macro

Shows default control connections for the Factory macro.

Hand/Auto macro

Suited for speed control applications using two external control devices.

Default parameter settings for the Hand/Auto macro

Lists default parameter values differing from the Factory macro.

Default control connections for the Hand/Auto macro

Shows default control connections for the Hand/Auto macro.

PID control macro

Suitable for process control applications like closed-loop pressure, level, or flow control.

Default parameter settings for the PID control macro

Lists default parameter values for the PID control macro.

Default control connections for the PID control macro

Shows default control connections for the PID control macro.

Sensor connection examples for the PID control macro

Provides examples of sensor connections for the PID control macro.

Torque control macro

Used in applications requiring torque control of the motor, typically tension applications.

Default parameter settings for the Torque control macro

Lists default parameter values differing from the Factory macro.

Default control connections for the Torque control macro

Shows default control connections for the Torque control macro.

Sequential control macro

Suited for speed control applications using speed reference, multiple constant speeds, and two ramps.

Operation diagram

Shows an example of the use of the macro.

Selection of constant speeds

Explains how constant speeds 1-7 are selected using digital inputs DI4-DI6.

Default parameter settings for the Sequential control macro

Lists default parameter values that differ from the Factory macro.

Default control connections for the Sequential control macro

Shows default control connections for the Sequential control macro.

Fieldbus control macro

States that this macro is not supported by the current firmware version.

Parameters

What this chapter contains

Describes parameters and actual signals of the control program.

Terms and abbreviations

Defines terms and abbreviations used in the context of parameters.

Summary of parameter groups

Provides an overview of parameter groups and their respective page numbers.

Parameter listing

Lists parameters with their name/value, description, and Def/FbEq16.

Additional parameter data

What this chapter contains

Lists parameters with ranges and 32-bit fieldbus scaling.

Terms and abbreviations

Defines terms and abbreviations used in the document.

Fieldbus addresses

Refers to the User's manual of the fieldbus adapter.

Parameter groups 1...9

Lists parameters from group 01 to 09, including name, type, range, unit, and FbEq32.

Parameter groups 10...99

Lists parameters from group 10 to 99, including name, type, range, unit, and FbEq32.

14 I/O extension module 1

Configuration of I/O extension module 1.

15 I/O extension module 2

Configuration of I/O extension module 2.

16 I/O extension module 3

Configuration of I/O extension module 3.

19 Operation mode

Selection of local and external control location sources and operating modes.

20 Start/stop/direction

Configuration of start/stop/direction and run/start/jog enable signal sources.

21 Start/stop mode

Configuration of start/stop modes, emergency stop modes, and signal source selection.

22 Speed reference selection

Speed reference selection and motor potentiometer settings.

23 Speed reference ramp

Speed reference ramp settings for acceleration and deceleration rates.

24 Speed reference conditioning

Configuration of speed error calculation, speed error window, and speed error step.

25 Speed control

Speed controller settings.

26 Torque reference chain

Settings for the torque reference chain.

28 Frequency reference chain

Settings for the frequency reference chain.

30 Limits

Drive operation limits.

31 Fault functions

Configuration of external events and drive behavior upon fault situations.

32 Supervision

Configuration of signal supervision functions.

33 Generic timer & counter

Configuration of maintenance timers/counters.

35 Motor thermal protection

Motor thermal protection settings, including temperature measurement and motor fan control.

36 Load analyzer

Peak value and amplitude logger settings.

37 User load curve

Settings for user load curve.

40 Process PID set 1

Parameter values for process PID control.

41 Process PID set 2

A second set of parameter values for process PID control.

43 Brake chopper

Settings for the internal brake chopper.

44 Mechanical brake control

Configuration of mechanical brake control.

45 Energy efficiency

Settings for the energy saving calculators.

46 Monitoring/scaling settings

Speed supervision settings, actual signal filtering, general scaling settings.

47 Data storage

Data storage parameters for linking, testing, and commissioning purposes.

49 Panel port communication

Communication settings for the control panel port on the drive.

50 Fieldbus adapter (FBA)

Fieldbus communication configuration.

51 FBA A settings

Fieldbus adapter A configuration.

52 FBA A data in

Selection of data to be transferred from drive to fieldbus controller through fieldbus adapter A.

53 FBA A data out

Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A.

54 FBA B settings

Fieldbus adapter B configuration.

55 FBA B data in

Selection of data to be transferred from drive to fieldbus controller through fieldbus adapter B.

56 FBA B data out

Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter B.

58 Embedded fieldbus

Configuration of the embedded fieldbus (EFB) interface.

Modbus function codes

Shows the Modbus function codes supported by the embedded fieldbus interface.

Exception codes

Shows the Modbus exception codes supported by the embedded fieldbus interface.

Coils (0xxxx reference set)

Summarizes Modbus coils, exposing Control Word bits.

Discrete inputs (1xxxx reference set)

Summarizes Modbus discrete inputs, exposing Status Word bits.

Error code registers (holding registers 400090...400100)

Contains information about the last query, clearing error register when query finishes successfully.

Fieldbus control through the embedded fieldbus interface (EFB)

Describes controlling the drive via communication network using the embedded fieldbus interface.

Fieldbus control through a fieldbus adapter

Describes controlling the drive via communication network using an optional fieldbus adapter module.

Basics of the fieldbus control interface

Explains cyclic communication between fieldbus system and drive, supporting 16- or 32-bit data words.

Control word and Status word

Details the Control Word (CW) for controlling the drive and Status Word (SW) for status information.

References

Describes EFB references 1 and 2 as 16-bit words containing sign bit and 15-bit integer.

Actual values

Describes ACT1 and ACT2 as 16-bit words with sign bit and 15-bit integer, conveying drive parameter values.

Data input/outputs

Describes 16-bit or 32-bit words containing selected drive parameter values for input/output.

Control of drive outputs through EFB

Explains how data input/outputs have settings to write data into storage parameters.

The ABB Drives profile

Shows contents of the fieldbus Control Word for ABB Drives control profile.

Status Word

Shows the fieldbus Status Word for ABB Drives control profile.

The state diagram (ABB Drives profile)

Shows state transitions in the drive using ABB Drives profile, configured for control word commands.

Control chain diagrams

What this chapter contains

Presents reference chains of the drive to trace parameter interactions.

Speed reference source selection I

Illustrates the selection of speed reference sources and related parameters.

Speed reference source selection II

Details the selection of speed reference sources and related parameters.

Speed reference ramping and shaping

Describes acceleration ramp shape and deceleration ramp time settings.

Motor feedback configuration

Configures motor speed and load feedback.

Load feedback and position counter configuration

Details load feedback and position counter configuration.

Speed error calculation

Explains speed error calculation, speed error window control, and speed error step.

Speed controller

Covers speed controller settings, including proportional, integration, and derivative terms.

Torque reference source selection and modification

Selects torque reference source and defines mathematical functions between references.

Torque controller

Describes the torque controller, including DTC and scalar motor control modes.

Frequency reference selection

Selects frequency reference sources 1 and 2, and configures selection between them.

Frequency reference modification

Defines frequency ramp settings and selection between acceleration/deceleration time sets.

Process PID setpoint and feedback source selection

Selects process PID setpoint and feedback sources.

Fault tracing

What this chapter contains

Lists warning and fault messages, including possible causes and corrective actions.

Safety

Provides safety instructions for servicing the drive.

Indications

Describes how warnings and faults are indicated.

Warnings and faults

Indicates abnormal drive status; warnings do not latch, faults do.

Pure events

Events recorded in drive logs without causing warnings or faults.

Editable messages

Allows editing warning and fault message texts and adding instructions.

Warning/fault history and analysis

Provides access to event logs for faults, warnings, and pure events.

Event logs

Contains faults and fault resets, warnings, and pure events with time stamps.

Auxiliary codes

Provides auxiliary codes to help pinpoint problems, displayed with messages and stored in logs.

Factory data logger

Samples preselected drive values at selectable intervals for later analysis.

QR Code generation for mobile service application

Generates QR codes with drive data for mobile analysis.

Warning messages

Lists warning messages, their causes, and recommended actions.

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