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ABB UMC100.3 User Manual

ABB UMC100.3
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MANUAL
Univeral Motor Controller
UMC100.3

Table of Contents

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ABB UMC100.3 Specifications

General IconGeneral
Frequency50 / 60 Hz
Rated Impulse Withstand Voltage (Uimp)6 kV
Rated Insulation Voltage (Ui)690 V
Degree of ProtectionIP20
Overload ProtectionYes
Phase Loss ProtectionYes
Phase Imbalance ProtectionYes
Underload ProtectionYes
Jam ProtectionYes
DisplayLCD
Rated Control Supply Voltage (Us)24 ... 240 V AC/DC
MountingDIN rail
CommunicationModbus RTU
Ground Fault ProtectionYes
Input voltage range24-480V AC/DC
Operating temperature-25°C to +55°C
Storage temperature-40°C to +70°C
Relative humidity≤95% (non-condensing)

Summary

Important notice

Target group

Intended for trained specialists in electrical installation and automation engineering.

Safety requirements

Ensure application/use satisfies all safety requirements, laws, and standards.

Using this Handbook

Symbols

Document uses markers for important information, risks, and precautions.

Abbreviations

Related Documents

1 System Overview

Function Overview

Overview of protection, communication, and motor management functions.

Compatibility to previous versions of UMC100.3

Compares UMC100.3 hardware, fieldbus, and system integration with older versions.

Description of Components

Details the terminals and operating elements of the UMC100.3.

2 Installation

Assembly and Disassembly of UMC100.3 and IO Modules

Instructions for mounting and removing UMC100.3 and IO modules.

Supplying the UMC and IO Modules

Details power supply connection for UMC100.3 and expansion modules.

Connecting the IO Modules DX111-FBP.0 and DX122-FBP.0

Connects DX111/DX122 modules to UMC100.3 for expanded I/O.

Wiring DX1xx Inputs and Outputs

Connecting the VI15x Voltage Module

Wiring VI15x Inputs and Outputs

Connecting the AI111.0 Inputs

Connecting Contactors

Connecting more than one expansion module

Motor Wiring

Connecting External Current Transformers (CTs)

Operation Details for Motors with Small Set Currents

Connecting the UMC100-PAN LCD Panel

Using the UMC100.3 in a PROFIBUS DP Network

Integration with the GSD File

Integration with the Device Type Manager (DTM)

Using the UMC100.3 in a DeviceNet Network

Integration with the EDS File

Using the UMC100.3 in a MODBUS RTU Network

Using the UMC100.3 in withdrawable applications

3 Commissioning

Commissioning Steps

Step-by-step guide for commissioning the UMC100.3, covering wiring, power, fieldbus, and configuration.

Test Position

4 Configuring the Motor Protection Functions

General Information

Overview of protection functions, measured values, and parameter availability.

EOL and Current based Protection Functions

Configuring motor current-based protection functions like overload, overcurrent, and imbalance.

Electronic Overload Protection

Cyclic motor operation modes

Long Start, Locked Rotor Protection

High Current Protection

Low Current Protection

Phase Loss Protection (Current)

Phase Imbalance Protection (Current)

Phase Sequence Protection

Earth Fault Protection

Protection based on internal Calculation

Thermistor (PTC) Motor Protection acc. to EN 60947-8 (type A sensors)

Voltage and Power Protection Functions

Overvoltage, Undervoltage

Monitors supply voltage for deviations above or below set thresholds.

Phase loss

Detects missing phases, even when the motor is stopped.

Voltage imbalance

Detects smaller voltage imbalances between the phases.

Total harmonic distortion

Measures harmonic distortions in the connected mains supply.

Power Factor and Power Supervision

Voltage Dips, Load Shedding

RTD based Temperature Supervision and Analog Inputs

Temperature Mode

Measures three temperatures using the same sensor type for winding or bearing supervision.

Universal Mode

Configures each analog input channel individually for flexible use with different sensors.

5 Configuring the Motor Management Functions

Starting and Stopping the Motor

Controlling motor start/stop from different control stations and operation modes.

Control Stations

Modes

Activating Inching Mode

Emergency Start

Checkback Monitoring

Using the Digital UMC Inputs

Single Phase and Three Phase Operation Mode

Stand-Still Supervision

Run-Time Supervision

Control Functions

Control Function Transparent

UMC acts as an I/O module with integrated overload check, outputs/inputs connected to fieldbus.

Control Function Overload Relay

Replaces standard overload relays, with specific fault behavior and output states.

Control Function Direct Starter (DOL)

Control Function Reversing Starter (REV)

Control Function Star-Delta Starter

Control Function Pole-Changing Starter

Control Function Actuator 1 - 4

Control Function Softstarter

Controlling Resistive Loads

6 Configuring the Communication Interfaces

Setting the Bus Address

Adjusting the UMC's bus address for fieldbus communication.

Specific Communication Settings for Modbus RTU and DeviceNet

Specific Communication Settings for Ethernet

Address Check when using UMC in Motor Control Centres

Defining the Bus Fault Reaction

Ignore Block Parameters

Change I/O data length on the fieldbus

Adjust cyclically transmitted Monitoring Words

Special considerations for backwards compatibility on DeviceNet and PROFINET

7 Using Expansion Modules

Using a Digital IO Module (DX111-FBP.0/122-FBP.0)

Activating and using digital IO modules for expanded inputs and outputs.

Using the Relay Outputs

Using the 4 relay outputs for fieldbus command telegrams or custom applications.

Using the Analogue Output

Using a Voltage Module (VI150-FBP.0/155-FBP.0)

Using an Analog Input Module (AI111.0)

8 The LCD Control Panel UMC100-PAN

Overview

Introduction to the UMC100-PAN user interface, its functions, and connection.

Monitoring Status Information

The Menu Tree

Motor Management Parameters

Motor Protection Parameters

Communication Parameters

IO Module Parameters

Display Parameters

Password Protection

Function Block Related Parameters

Parameter Organisation

Parameter Organisation

Motor Management Parameters

Lists parameters for motor management, starting, stopping, and control functions.

Protection Parameters

Communication Parameters

IO Module Parameters

VI150-FBP.0 / VI155-FBP.0 Parameters

AI111.0 Parameters

UMC Display Parameters

Password Protection

Function Block Related Parameters

10 Basic Circuit Diagrams

Direct Starter with IO modules and 110-240V supply

Basic circuit diagram for a direct starter with IO modules and 110-240V supply.

Emergency Stop Function for Direct Starter, Category 4

Emergency Stop Function for Reversing Starter, Category 4

11 Technical Data

UMC100.3

Technical data for the UMC100.3 main unit, including voltage, current, and overload protection.

Tripping time for warm motor for three-phase and single-phase symmetrical loads

Tripping time for cold motor for three-phase and single-phase symmetrical loads

Digital Inputs

Relay Outputs

Thermistor Motor Protection (PTC - binary) Type A

Environmental and mechanical data

Performance Data

UMC100-PAN

DX111-FBP.0 and DX122-FBP.0

Digital Inputs DX111-FBP.0

Digital Inputs DX122-FBP.0

Analog Output

VI150-FBP.0 and VI155-FBP.0

Voltage Inputs L1, L2, L3

AI111.0

Temperature Inputs

Analog Inputs

EMC UMC100.3, AI111.0, DX1xx-FBP.0 and VI15x-FBP.0

VI15x-FBP.0

Characteristic values according to IEC 61508

Characteristic values according to ISO 13849

Dimensions UMC100.3

Expansion modules

Operating panel

Operating panel protection cap

Ethernet communication interfaces

Fieldbus communication interfaces

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