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ABB ACS800-U4 User Manual

ABB ACS800-U4
144 pages
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ACS800
Hardware Manual
ACS800-04 Drive Modules (0.55 to 200 kW)
ACS800-U4 Drive Modules (0.75 to 200 HP)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

Table of Contents

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ABB ACS800-U4 Specifications

General IconGeneral
BrandABB
ModelACS800-U4
CategoryController
LanguageEnglish

Summary

Safety Instructions

Installation and Maintenance Safety

Provides safety warnings for installation and maintenance tasks.

Mechanical Installation Safety

Covers safety precautions for mechanical installation and maintenance.

Operational Safety Guidelines

Safety warnings and guidelines for operating the drive.

Permanent Magnet Motor Safety

Additional safety warnings specific to permanent magnet motor drives.

ACS800-04/U4 Drive

Main Circuit and Control Description

Details the main circuit and control interfaces of the drive.

Planning the Cabinet Assembly

Cabinet Cooling and Protection

Addresses cabinet cooling requirements and degree of protection.

Electromagnetic Compatibility (EMC) Requirements

Guidelines for ensuring electromagnetic compatibility within the cabinet.

Mechanical Installation

Mechanical Installation Steps

Detailed steps for the mechanical installation of the drive.

Flange Mounting Instructions

Instructions for mounting the drive using a flange mounting kit.

Planning the Electrical Installation

Motor Selection and Compatibility

Guidance on selecting compatible motors and checking their ratings.

Motor Insulation and Bearing Protection

Methods to protect motor insulation and bearings from drive output effects.

Ground Fault Protection Function

Details the drive's internal ground fault protection function.

Emergency Stop Device Installation

Guidance on installing emergency stop devices for safety.

Prevention of Unexpected Start Function

Information on the optional Prevention of Unexpected Start function.

Electrical Installation

Assembly Insulation Checks

Steps for checking the insulation of the drive, input cable, and motor cable.

Power Cable Connection Procedures

Instructions for connecting power cables to the drive terminals.

Connecting Control Cables

Guides on connecting control cables to the RMIO board.

AGPS Board Installation

Installation instructions for the AGPS board for unexpected start prevention.

Motor Control and I/O Board (RMIO)

External Control Connections (Non-US)

Details external control connections for non-US configurations.

RMIO Board Specifications

Technical specifications for the RMIO board's inputs and outputs.

Installation Checklist

Comprehensive Installation Checklist

A checklist for verifying mechanical and electrical installation before startup.

Maintenance

Maintenance Safety Precautions

Safety warnings to be followed before performing maintenance.

Technical Data

IEC Data and Ratings

Presents technical ratings and data according to IEC standards.

Derating Factors

Explains how load capacity decreases with altitude and temperature.

Recommended Fuses (gG)

Lists recommended gG and aR fuses for input power cable protection.

NEMA Data and Ratings (60 Hz)

Presents technical ratings and data according to NEMA standards for 60 Hz.

Input Power Connection Specifications

Voltage and frequency specifications for input power connections.

Ambient Operating Conditions

Environmental limits for drive operation, storage, and transport.

Applicable Standards Compliance

Lists the standards to which the drive complies.

EMC Directive Compliance

Details the drive's compliance with the EMC Directive.

EN 61800-3 (2004) EMC Compliance

Specifies compliance with EMC standards for different environments.

Category C3 EMC Compliance

EMC compliance requirements for second environment category C3 drives.

Category C4 EMC Compliance

EMC compliance requirements for second environment category C4 drives.

IEC 61800-3 EMC Compliance (C2)

EMC compliance for first environment (category C2) under IEC 61800-3.

Equipment Warranty and Liability

Details the manufacturer's warranty and liability terms.

Dimensional Drawings

Frame Size R2 Dimensions

Dimensional drawing for frame size R2 with control panel.

Frame Size R3 Dimensions

Dimensional drawing for frame size R3 with control panel.

Frame Size R4 Dimensions

Dimensional drawing for frame size R4 with control panel.

Frame Size R5 Dimensions

Dimensional drawing for frame size R5 with control panel.

Frame Size R6 Dimensions

Dimensional drawing for frame size R6 with control panel.

Resistor Braking

Selecting Drive/Chopper/Resistor Combinations

Guidance on selecting appropriate combinations of drives, choppers, and resistors.

Resistor Installation and Wiring

Instructions for installing and wiring brake resistors.

Brake Circuit Commissioning

Steps for commissioning the brake circuit, including parameter settings.

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