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ABB ACS880-04XT User Manual

ABB ACS880-04XT
664 pages
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ABB industrial drives
Firmware manual
ACS880 ESP control program (option +N5600)

Table of Contents

Other manuals for ABB ACS880-04XT

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ABB ACS880-04XT Specifications

General IconGeneral
Output Voltage0 to Input Voltage
Mounting TypeWall-mounted
Frequency Range0 to 500 Hz
Storage Temperature-40 to +70 °C
Input Voltage380 to 500 V, 525 to 690 V
Control MethodDTC (Direct Torque Control)
CoolingAir Cooled
Communication ProtocolsEthernet, Profibus, CANopen, Modbus TCP/IP
Enclosure ClassIP54, IP55
Braking ChopperIntegrated or External
Safety FunctionsSafe Torque Off (STO)
Ambient Temperature-15 to +50 °C (with derating above +40 °C)
Relative Humidity5 to 95% (non-condensing)
AltitudeUp to 1000 m (with derating above 1000 m)

Summary

Introduction to the manual

Applicability

Details the compatibility of the manual with specific ACS880 ESP control program versions.

Safety instructions

Provides crucial safety guidelines for installing, commissioning, and using the drive.

Cybersecurity disclaimer

Outlines customer responsibility for securing network connections and data.

Control locations and operating modes

Local control vs. external control

Explains the two main control locations and how to select them.

Quick start-up guide

Safety

Highlights safety warnings related to electrical installation and maintenance.

Drive start-up

Covers initial steps for powering up the drive and initial settings.

ESP application minimum configuration

Details alternative control schemes for starting up the drive with ESP program.

ESP program features

Backspin supervision

Covers functions for monitoring pump motor shaft status after operation interruption.

Starting the motor

Addresses challenges in restarting pump motors and features for improved start-up.

Kick-start

Explains the kick-start function for developing sufficient starting torque.

Underload and overload protection

Details functions for monitoring selected load signals against defined limits.

Program features

Drive configuration and programming

Covers the division of the drive control program into firmware and application.

Control interfaces

Details the configuration of programmable analog and digital inputs/outputs.

Fieldbus control

Covers connecting the drive to automation systems via fieldbus interfaces.

Master/follower functionality

Explains linking multiple drives for load distribution via master/follower.

External controller interface

Details connecting the drive to an external controller via fiber optic or twisted-pair cable.

Motor control

Explains Direct Torque Control (DTC) and Reference Ramping features.

Speed controller autotune

Describes automatic adjustment of the speed controller using autotune function.

Encoder support

Lists optional interface modules for two single-turn or multiturn encoders (or resolvers).

Position counter

Explains the feature to indicate the position of the load.

Jogging

Enables the use of a momentary switch to briefly rotate the motor.

DC magnetization

Covers DC current application for motor heating or rotor locking.

Application macros

Factory macro

Suited for straightforward speed control applications like conveyors, pumps, and fans.

Hand/Auto macro

Suited for speed control applications using two external control devices (EXT1 and EXT2).

PID control macro

Suitable for process control applications like closed-loop pressure, level, or flow control.

Torque control macro

Used in applications requiring torque control of the motor, typically tension applications.

Sequential control macro

Suited for speed control applications with multiple constant speeds and two acceleration/deceleration ramps.

Parameters

20 Start/stop/direction

Covers start/stop/direction and run/start/jog enable signal sources.

25 Speed control

Provides detailed settings for the speed controller.

30 Limits

Defines drive operation limits.

31 Fault functions

Covers configuration of external events and drive behavior upon fault situations.

35 Motor thermal protection

Includes temperature measurement, load curve, and motor fan control configuration.

40 Process PID set 1

Lists parameter values for process PID control.

44 Mechanical brake control

Covers configuration of mechanical brake control.

50 Fieldbus adapter (FBA)

Covers fieldbus communication configuration for FBA A and FBA B.

58 Embedded fieldbus

Covers configuration of the embedded fieldbus (EFB) interface.

74 ESP control

Enables ESP function parameters.

79 Load protection

Enables/Disables Underload and Overload protection functions.

80 Voltage control

Monitors voltage in the motor.

90 Feedback selection

Covers motor and load feedback configuration.

94 LSU control

Covers control of the supply unit, such as DC voltage and reactive power reference.

96 System

Covers language, access levels, macro selection, parameter save/restore, and user lock.

97 Motor control

Provides motor model settings.

200 Safety

Contains settings for the optional FSO-xx safety functions module.

Additional parameter data

Fault tracing

Warnings and faults

Indicates abnormal drive status with codes and names.

Fieldbus control through the embedded fieldbus interface (EFB)

Fieldbus control through a fieldbus adapter

Basics of the fieldbus control interface

Details cyclic and acyclic communication, and data transfer.

Control chain diagrams

Motor feedback configuration

Details the configuration of motor speed and position feedback.

Load feedback and position counter configuration

Explains load feedback and position counter configuration.

Speed controller

Provides a block diagram of the speed controller.

Torque limitation

Illustrates the torque limitation function.

Torque controller

Provides a block diagram of the torque controller.

Process PID setpoint and feedback source selection

Illustrates the selection of process PID setpoint and feedback sources.

Process PID controller

Provides a block diagram of the process PID controller.

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