ABB TRIO-TM-60.0-US-480 User Manual

Quick installation guide
TRIO-TM-60.0-US-480
ABB solar inverters
1.
Labels and symbols
Inverter models and components
3.
EN
Packing list
4.
Choice of installation location
2.
Assembly instructions
5.
Before starting installation, download the product manual from www.abb.
com/solarinverters. Choose the correct country, string inverters, three phase,
choose the product and proceed to the “download” section.
Read and follow all safety and installation instructions to avoid disabling any
safety features or making the warranty invalid.
The inverter model must be chosen by a specialized technician who has a good knowledge of the installation conditions, the devices that will be installed
externally to the inverter, and whether it will eventually be integrated into an existing system.
The 60kW TRIO module is the same for all inverters, however different AC and DC wiring boxes will have been ordered depending on the site design:
- DC wiring box models: DCWB-1; DCWB-2; DCWB-3.
- AC wiring box models: ACWB Standard; ACWB-A; ACWB-B;
The mounting bracket is sold separately and is available for vertical (model name: WALL MOUNTING BRACKET;TRIO-50/60-US) or horizontal mounting
(model name: HORIZONTAL MOUNTING BRACKET;TRIO50/60-US)
Main components
01
Mounting bracket
28
Stabilization fork
02
DC wiring box
29
Conducting springs
03
Power module
30
Key lock
04
Quick disconnect connector cover
32
Ground brackets
05
AC wiring box
33
WiFi antenna connector
06
Handles (sold separately)
34
Signal conduit opening for 3/4” (Pg21 size)
07
Metal locking fork
35
AFD reset button
08
Front cover
36
AC disconnect switch
09
Communication and control board
37
Ground bracket attachment points
10
Positive (+) side string fuses
39
2” AC conduit opening
11
Ground cable attachment points (GEC)
40
EGCterminal block
12
AC lter board
50
Ground cable
13
DC input terminal block
51
Cooling section
14
DC disconnect switch
52
WiFi antenna
15
DC surge protection device
53
Signal conduit opening for 1/2” (PG13.5 size)
17
AC output terminal block
55
parallel MPPT connection points
18
AC surge protection device
56
input connectors MPPT1
19
2” DC conduit opening
57
input connectors MPPT2
20
Protective Earth (PE) connection point
58
input connectors MPPT3
21
Anti-condensation valve
59
external ethernet connector (RJ45)
22
Negative (-) side string fuses
60
Signal cable gland (PG21 size)
23
Quick disconnect connectors
61
EGC cable gland (PG21 size)
24
Spacers for vertical installation
62
External ground cable attachment points
26
Heatsink
63
EGC conduit opening for 3/4” (PG21 size)
27
Rear pins attached to inverter back side
64
Plastic protection
Components included in all DC wiring box models Quantity
Congurable relay connectors 2
Control and communications signal connectors 2
M6 hex nut to clamp ground cables to the wiring
boxes (one for DCWB and one for ACWB)
2
M6x16 hex screw (For GEC on ACWB) 1
Serrated lock M6 washer for securing the ground
terminal to the ACWB
6
Wireless antenna 1
Keys for the front cover of AC and DC wiring boxes 4
In addition to what is explained in this guide, the safety and installation information provided in the installation manual must be read and followed.
The technical documentation and the interface and management software for the product are available at the website.
XXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXX
ABB solar inverters
Quick installation guide (QIG) 1
Bar for parallel input channels conguration + M5x12
screws equipped with cut and at washer.
Not available on DCWB-1 (single input channel model)
1 + 3
Components included with DCWB-3 model only Quantity
Two-hole gasket for signal cable glands
34
PG 21 + cap
3
Airtight connector for ethernet cable connection 2
1B
1C
1D
1A
1E
2B
2C
2D
2A
2E
3B
3C
3D
3A
3E
+IN -IN
EGC
ATTENTION
UTILISEZSEULEMENTCÂBLESENCUIVREOUALUMINIUM 75°COU90°C.Consultezle
manueld'instructionspourlatailledeslsapproprié(AWG)etpour couplesdeserrage
àappliquerauxbornesdecâblage.
CAUTION
USE75°COR90°CCOPPERORALUMINIUMWIREONLY.Refertothe instructionmanualfor
suitablewiresize(AWG)andfortighteningtorquetobeappliedtothewiring terminals.
30
27
33
53
53
53
34
34
32
62
52 13 14 09 40
08
27+24
11
14
23
21
37
19
19
19
40 52 10 09 55 15 22
56
57
58
40 52 10 09 55 15 22
27+24
19
19
19
33
53
53
35
34
34
32
62
27+24
33
59
59
35
60
60
32
62
61
27+24
04+41
04+41
04+41
27
21
23
62
11
30
04 17 64 12 20
08
27+24
37
32
32 32
63
39
63
39
27+24
21
23
62
11
30
04 17 64 1218 20
27+24
21
36
23
62
11
30
04 36 64 1218 20
63
39
27+24
Vertical mount
1. The bracket
01
is supplied in two separate parts, assemble them using the four
M5x14 countersunk screws. (FIG. 1)
2. Position the bracket
01
perfectly level on the wall and use it as a drilling tem-
plate. Insert the 2 cage nuts into the their seats
B
on the bracket. (FIG. 1)
3. It is the installer’s responsibility to choose an appropriate number and distri-
bution of attachment points. The choice must be based on the type of wall,
frame or other support, the type of anchors to be used, and their ability to
support 4 times the inverter’s weight (4 x 260 lbs=1040 lbs for all models).
Attach the bracket to the wall with at least 10 attachment srews. Depend-
ing on the type of anchor chosen, drill the required 10 holes
A
to mount
the bracket. Put at least four screws in the upper side and at least four in
the lower side, with the remainder (up to 20 total) in either location. (FIG. 1)
4. Attach the bracket to the wall or frame (FIG. 1)
5. Install spacers
24
in the two lower rear attachment pins
27
of the conver-
sion module. This will prevent backwards tilt when the conversion module
is hung on the bracket. (FIG. 2)
6. Lift the power module up to the bracket using the (optional) handles
06
or the
(optional) M12 eyebolts, or another appropriate lifting device. (FIG. 2)
7. Side the heads of two upper rear attachment pins
27
into the slots on
the bracket and conrm that the alignement slots on the bracket are
aligned with the line on the sides of the conversion module; this indicates
that they have been correctly positioned.(FIG. 2)
8. Remove handle or eye bolts (if used)
9. Remove the quick disconnect connector covers as follows :
- Pull the metal locking fork outwards
A
(FIG. 3)
- Pull off the quick disconnect cover
B
(FIG. 3)
- Save both parts. They will be needed in a later step.
10. Set the wiring box disconnect switches to “0”.
11. Unscrew the 8 screws holding the front covers
08
of the DCWB
02
and
AC wiring box
05
in place.
12. Open the key locks and remove the covers of each wiring box. (FIG. 4)
13. Install spacers
24
in the lower rear attachment pin
27
of each wiring box. This
will prevent backwards tilt when the wiring box is hung on the bracket. (FIG. 4)
14. Remove the quick disconnect connector covers from both wiring boxes
(See step 9 of this procedure) (FIG. 4). Caps should be kept in the
special slot within each wiring box. Proceed as follows:
-
A
couple a power module connector cover (green in the gure) with
one from a wiring box (in blue in the gure).
-
B
Slip the plastic locking fork
41
, which was used to secure the wiring
box cover, over the two covers. Be sure the fork is plastic, not metal.
-
C
Keep the parts available in a safe place.They could be used during
maintenance operation.
- Repeat the same operation for the other wiring box. (FIG. 5)
01
A
A
A
A
A
A
A
A
A
A
B
B
01
A
A
A
A
A
A
A
A
A
A
B
B
FIG 1
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS -- KEEP IN A SAFE PLACE!
The installer must read this document in its entirety before installing or commissioning this equipment.
For more detailed information regarding proper installation and use of this product, refer to the product manual located at www.abb.com/solarinverters. The
labels on the inverter carry the markings, main technical data and identication of the equipment and manufacturer. The technical data shown in this quick
installation guide does not replace that shown on the labels attached to the equipment.
Symbols used in the guide and on the products
These are nationally recognized test laboratory marks
showing certication to UL 1741 and CSA-C22 No. 107.1-01
ø
Phase
Hazardous voltage Direct and alternating currents, respectively
General warning - Important safety information
+ -
Positive and negative of the input voltage (DC)
Hot surfaces
10
Stored energy discharge time
System earth conductor (main grounding protective
earth, PE) and Equipment Grounding Conductor (EGC)
Consult product manual
Bonding Conductor
- This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Components included in the mounting bracket kit
Quantity
(vertical kit)
Quantity
(horizontal kit)
Bracket
01
for vertical wall mounting
1 0
Bracket
01
for horizontal mounting
0 1
countersunk M5 x 14 hex screws for
assembling the attachment bracket
4 10
M6x16 hex screw (4 for ground
brackets and 2 for caged nuts)
6 6
Stabilization forks to attach the
conversion module to the wiring box
2 2
M6 cage nuts 2 2
M6 hex nut to clamp ground cables to
the conversion module
2 2
Back spacers
24
for wall alignment
(vertical installation)
4 0
Ground cables for wiring box/power
module connection
2 2
Ground brackets
32
for wiring box-
power module connection
2 2
M6 at washer (4 for ground
brackets and 2 for cage nuts)
6 6
Serrated lock M6 washer for ground
connection bracket
8 8
Conducting springs 6 6
27
27
24
A
B
27
04
27
24
02
27
41
41
08
23
04
08
A
B
C
D
D
DC Wiring box
AC Wiring box
41
FIG 3
FIG 5
FIG 2
FIG 4
27
24
27
06
07
07
03
37
32
37
05
14
30
08
30
01
02
29
36
28
08
Wiring Box DC
DCWB-1
Wiring Box AC
ACWB standard
Wiring Box DC
Right side view
Wiring Box AC
Right side view
Wiring Box DC
DCWB-2
Wiring Box AC
ACWB-A
Wiring Box DC
DCWB-3
Wiring Box AC
ACWB-B
6”
20”
12”
6”
16” 8”
NO NO
NO
NO
NO
OK
OK
OK OK
OK
OK
OK OK
OK
OK
75° MAX
15° MAX
6”
20”
12”
6”
16” 8”
NO NO
NO
NO
NO
OK
OK
OK OK
OK
OK
OK OK
OK
OK
75° MAX
15° MAX
6”
20”
12”
6”
16” 8”
NO NO
NO
NO
NO
OK
OK
OK OK
OK
OK
OK OK
OK
OK
75° MAX
15° MAX
Vertical installation bracket
Installation site and position
- Consult technical data to conrm the environmental specications will be met
- Installation of the unit in a location exposed to direct sunlight is acceptable.
- Do not install in closed spaces where air does not freely circulate.
- Always ensure that the ow of air around the inverter is not blocked, so as to prevent overheating.
- Do not install the equipment near ammable substances (minimum distance: 10 ft).
- Do not install the equipment on wooden walls or other ammable substances.
- Do not install in inhabited rooms or where the prolonged presence of people or animals is expected, because of the
inverter’s acustic noise level during operation. The sounds level is heavily inuenced by its location (for example, the
surface around the inverter, the environment, etc.) and grid quality.
- Install on a wall or strong structure capable of bearing weight
- Install vertically or horizontally (i.e. with the inverter on its back), with a maximum inclination as indicated in the gure
- Maintain minimum clearance from objects blocking air circulation and spacing between inverter as indicated in
the gures
- Ensure sufcient working area in front of the inverter for wiring box access
- If possible, install at eye-level so that the LEDs can be easily seen
- Install at a height that takes account of the weight of the equipment
- Position multiple inverters side-by-side, maintaining minimum clearances (measured from the outermost edge of
the inverter)
- Multiple inverters can also be placed in a staggered arrangement. Minimum clearances for staggered
arrangements include width of inverter plus additional allowances for inverters arranged above or below
- All installatioins over 6500’ (2,000 meters) must be assessed by ABB Technical Sales to determine the proper
datasheet derating
- The inverter can be commissioned and monitored using the wireless communication channel. The WLAN board
of the inverter uses radio waves to transmit and receive data, it is therefore important to nd a new position for
the router considering the different materials which the radio signal will have to pass through:
Material Relative signal reduction
Open eld 0% (strength of approximately 50 meters)
Wood / Glass From 0 to 10%
Stone / Plywood From 10 to 40%
Reinforced concrete From 60 to 90%
Metal Up to 100 %
Do not block access to the external AC and DC disconnects.
Please refer to the warranty terms and conditions and avoid voiding the warranty with improper
installation.
6”
20”
12”
6”
16” 8”
NO NO
NO
NO
NO
OK
OK
OK OK
OK
OK
OK OK
OK
OK
75° MAX
15° MAX
Horizontal installation bracket
6”
20”
12”
6”
16” 8”
NO NO
NO
NO
NO
OK
OK
OK OK
OK
OK
OK OK
OK
OK
75° MAX
15° MAX
BCM.V2Z01.0

ABB TRIO-TM-60.0-US-480 Specifications

General

Brand	ABB
Model	TRIO-TM-60.0-US-480
Category	Inverter
Language	English