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ABB TRIO-50.0-TL-OUTD

ABB TRIO-50.0-TL-OUTD
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ABB solar inverters
Product manual
TRIO-50.0-TL-OUTD
(50 kW)

Table of Contents

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ABB TRIO-50.0-TL-OUTD Specifications

General IconGeneral
ModelTRIO-50.0-TL-OUTD
TypeString Inverter
Maximum Output Power50 kW
Input Voltage Range200 - 1000 V
Number of MPPT2
Protection ClassIP65
Max. DC Voltage1000 V
AC Voltage400 V

Summary

Introduction and General Information

Warranty and Supply Conditions

Conditions for warranty validity and adherence to manual instructions.

Not Included in the Supply

Information on items not part of the standard supply package.

Scope and Target Audience

Defines the intended readers and the manual's purpose.

Operator and Maintenance Personnel SkillsPrerequisites

Required qualifications and skills for personnel operating and maintaining the inverter.

Symbols and Signs

Explanation of symbols and signs used in the manual and on the equipment.

Field of Use, General Conditions

Defines the intended use and general conditions for operating the inverter.

Characteristics

General Conditions

General information on equipment characteristics and technical terminology.

Identification of the Equipment and Manufacturer

Details on identifying the inverter's manufacturer and specific equipment models.

Models and Range of Equipment

Overview of different DC wiring box, AC wiring box, power module, and bracket models.

List of Main Reference Components

Visual identification and list of key components of the inverter system.

DC Wiring Box Standard -S -SX -SY Version

Detailed breakdown and identification of different DC wiring box versions.

AC Wiring Box Standard -S -SX Version

Detailed breakdown and identification of different AC wiring box versions.

Principal Wiring Box Components

Description of key components within the wiring boxes, including disconnect switches and surge arresters.

Characteristics and Technical Data

Comprehensive technical specifications, input/output parameters, and protection features of the inverter.

Tightening Torques

Specified torque values for screws and cable glands to ensure IP65 protection and proper installation.

Cable Gland Clamping Range

Dimensions for cable gland clamping to ensure secure cable connections.

Overall Dimensions

Visual representation and dimensions of the inverter, including mounting brackets.

Dimensions of Vertical Wall Assembly Bracket

Detailed dimensions for the vertical wall mounting bracket.

Horizontal Wall Assembly Bracket

Detailed dimensions for the horizontal wall mounting bracket.

Efficiency Curves

Graphs illustrating the inverter's efficiency at different output power levels and voltages.

Power Limitation (Power Derating)

Explains automatic power reduction due to thermal or grid conditions.

Power Reduction Due to Environmental Conditions

Details on how ambient temperature affects inverter output power.

Power Reduction Due to the Input Voltage

Graph showing power reduction based on DC input voltage levels.

Power Reduction Due to the Grid Voltage

Graph showing power reduction based on AC grid voltage levels.

P-Q Curve Capability

Illustrates the inverter's capability to adjust active and reactive power output.

Characteristics of a Photovoltaic Generator

Basic principles of PV generators, strings, and arrays.

Strings and Arrays

Explanation of how PV modules are connected in series (strings) and parallel (arrays).

Description of the Equipment

Overview of the string inverter's function and operation.

Operating Diagram

Diagram illustrating the functional connections of the inverter system.

Connection of Several Inverters Together

How to connect multiple inverters for larger PV systems.

Notes on the System Sizing

Factors to consider when sizing a PV system and available sizing tools.

Functionality and Components of the Equipment

Details on configurable relays, remote control, reactive power, power limiting, and monitoring functions.

Topographic Diagram of the Equipment

Summary of the inverter's internal structure and conversion stages.

Safety and Accident Prevention

Safety Information and Instructions

General safety guidelines and instructions for installation and operation.

Hazardous Areas and Operations

Information on environmental risks and hazardous operations related to the equipment.

Signs and Labels

Importance of not removing, damaging, or hiding equipment labels and symbols.

Thermal and Electrical Hazard

Warnings about hot surfaces and electrical hazards during operation and maintenance.

Clothing and Protection of Personnel

Recommendations for personal protective equipment (PPE) and appropriate clothing.

Residual Risks

Identification of residual risks that cannot be eliminated and suggested remedies.

Lifting and Transport

General Conditions

General recommendations for transport and handling of the equipment.

Transport and Handling

Guidelines for safe transport and handling to prevent damage from shocks and movements.

Lifting

Procedures and precautions for safely lifting the inverter components using suitable equipment.

Unpacking and Checking

Instructions for safely unpacking and checking the equipment for damage or missing parts.

Storage

Proper storage conditions and stacking limits for power modules and wiring boxes.

Weight of the Modules of the Equipment

Table detailing the weight, lifting points, and dimensions of the inverter modules.

Types of Lifting

Methods for lifting the power module and wiring boxes, including the use of handles and eyebolts.

List of Components Supplied

Inventory of components included with the inverter for installation.

Kit of Recommended Spare Parts

List of available spare parts kits for maintenance and repair.

Installation

General Conditions

General considerations for installation, emphasizing qualified personnel and correct connections.

Installation Site and Position

Guidelines for selecting an appropriate installation site and position for the inverter.

Installations Above 2000 Metres

Specific considerations and prohibitions for installations at altitudes exceeding 2000 meters.

Installations with a High Level of Humidity

Precautions and warnings regarding installations in high humidity environments.

Mounting with a Support Bracket

Detailed instructions for mounting the inverter using vertical and horizontal support brackets.

Mounting on a Vertical Support

Step-by-step guide for mounting the inverter on a vertical wall.

Mounting on a Horizontal Support

Step-by-step guide for mounting the inverter on a horizontal surface.

Grid Output Connection (AC Side)

Instructions for connecting the inverter to the AC grid, including grounding requirements.

Characteristics and Sizing of the Protective Grounding Cable

Requirements for selecting and installing the protective grounding cable.

Characteristics and Sizing of the Line Cable

Guidelines for selecting the AC line cable cross-section and maximum length.

Load Protection Switch (AC Disconnect Switch)

Specifications for the required AC overcurrent protection device.

Connection to Terminal Block AC Side

Procedures for connecting AC cables to the terminal blocks for standard and -S/-SX models.

AC Cable Installation

Detailed steps for installing AC cables, including earth connection and terminal connections.

Installation of the Second Protective Earthing Cable

Procedure for installing an additional protective earthing cable if required by local regulations.

Operations Preliminary to the Connection of the PV Generator

Preliminary checks and grounding procedures before connecting the PV generator.

Checking of Leakage to Ground of the Photovoltaic Generator

Method for checking PV generator leakage to ground before connection.

Checking of Strings Voltage

Procedure for checking the voltage of PV strings and system sizing.

Checking the Correct Polarity of the Strings (Standard -S Versions)

Ensuring correct polarity of PV strings for standard and -S versions.

Selection of Differential Protection Downstream of the Inverter

Information on integrated ground fault protection and required AC protection devices.

Configuration of the Input Channels

How to configure the inverter's input channels for PV generator connection.

Input Connection to PV Generator (DC Side)

Guidelines for connecting the PV generator to the inverter's DC input.

Connection of Inputs on the Standard and -S Models

Connecting PV strings to standard and -S model DC input terminal boards.

Connection of Inputs on the -SX -SY Models

Connecting PV strings using quick-fit connectors on -SX/-SY models.

Checking the Correct Polarity of the Strings (-SX -SY Versions)

Procedure for checking PV string polarity in -SX/-SY versions.

Installation Procedure for Quick-Fit Connectors

Detailed steps for installing different types of quick-fit connectors.

String Protection Fuses (-SX -SY Models Only)

Information on string protection fuses for -SX/-SY models and their sizing.

Sizing of Fuses

Guidelines for correctly sizing string protection fuses based on PV string parameters.

Communication and Control Board

Identification and description of components on the communication and control board.

Connections to the Communication and Control Board

How to connect cables to the communication and control board via cable glands.

Remote Control Connection

Setting up remote control for connecting/disconnecting the inverter from the grid.

Configurable Relay Connection (ALARM and AUX)

Connecting external devices to the inverter's configurable relays.

Connector for Expansion Board Installation (Optionals)

Installing optional expansion boards using the dedicated connector.

Connector for PMU Expansion Board Installation (Optional)

Installing optional PMU expansion boards.

Serial Communication Connection (RS485)

Procedures for establishing RS485 serial communication for monitoring and control.

Monitoring and Control Systems

Setting up communication lines for monitoring and control systems.

Procedure for RS485 Connection to a Monitoring System

Step-by-step guide for connecting the inverter chain to a monitoring system via RS485.

Instruments

General Conditions

General advice on understanding and using the inverter's instruments for safe operation.

Description of the LED Function

Explanation of the status and error indications provided by the inverter's LEDs.

LED Insulation Fault

Specific intervention steps for insulation fault warnings indicated by the red LED.

Aurora Manager LITE - Advanced Configuration Software

Overview of the Aurora Manager LITE software for monitoring and configuration.

Operation

General Conditions

Prerequisite knowledge and conditions for operating the inverter safely and effectively.

Monitoring and Data Transmission

How the inverter operates automatically and transmits data via RS485.

User Interface Mode

Methods used by the inverter to provide operational information, including LEDs and data transmission.

Types of Data Available

Distinction between real-time and internally stored data accessible through the software.

Measurement Tolerance

General tolerances for measurements provided by the inverter compared to certified instruments.

Preliminary Operations Before Commissioning

Essential preliminary steps required before the inverter can be commissioned.

Setting the National Grid Standard

Procedure for setting the correct national grid standard using rotary switches.

Saving the Country Grid Standard and Language

How inverter settings are frozen after operation and how to check grid standards.

Installing the Wiring Box Cover and Conductive Springs

Steps for correctly fitting wiring box covers and conductive springs for IP rating.

Commissioning

Step-by-step procedure for commissioning the inverter.

Pre Commissioning Inspection

Checklist of essential checks before initiating the commissioning procedure.

Commissioning Procedure

Detailed sequence of operations for commissioning the inverter and observing LED indicators.

Enabling and Default Parameters

Overview of main parameters that can be modified using Aurora Manager Lite software.

LED Behaviour

Detailed explanation of various LED status combinations and their meanings.

Setting Parameters

Description of parameters that can be changed via Aurora Manager Lite and their ranges.

Reactive Power: NO Default Regulation

How to manage reactive power supply to the grid using different management modes.

Q = f(U): Reactive Power as a Function of the Grid Voltage Measured by the Inverter

Configuring reactive power output based on grid voltage using Aurora Manager Lite.

UV Protection Time: Default 60 sec.

Setting the time the inverter stays connected to the grid after voltage drops.

MPPT Scan: Default ON (Active)

Configuring MPPT scan for optimizing power tracking, especially in shaded conditions.

Power Reduction: Default 100%

Adjusting the limit for active power fed into the grid based on nominal power.

The Information is Available Through the Dedicated Software

Accessing product ID, serial number, firmware, and grid standard information via software.

Inverter Switch-Off

Safe procedure for turning off the inverter and its components before maintenance.

AC and DC Wiring Box Version (Standard)

Specific switch-off procedure for standard AC/DC wiring box versions.

DC (-S -SX -SY) and AC (-S -SX ) Wiring Box Version

Switch-off procedures for different DC and AC wiring box versions.

Maintenance

General Conditions

Guidelines for performing maintenance operations by specialized personnel, emphasizing safety.

Routine Maintenance

Recommended periodic maintenance tasks to ensure optimal PV system efficiency.

Annual Visual Inspections

Checks for proper operation, visible labels, cable integrity, and environmental conditions.

Annual Operations

Tasks like checking cable glands, front cover security, and operating disconnect switches.

Annual Cleaning

Cleaning the equipment, focusing on cooling fan assembly and heat sink.

Alarm Messages and Troubleshooting

How the inverter signals errors and warnings via LEDs and software.

Replacing DC String Fuses (-SX -SY Versions)

Step-by-step instructions for replacing DC string fuses in -SX/-SY models.

Replacement of the Buffer Battery

Procedure for replacing the CR2032 buffer battery on the communication and control board.

Verification of Ground Leakage

Method for measuring PV generator leakage to ground.

Behaviour of a System without Leakage

How leakage is detected and indicated by voltage stabilization at 0V.

Behaviour of a System with Leakage

How leakage is indicated by voltage stabilization at a non-zero value, with example.

Measuring the Insulation Resistance of the PV Generator

Procedure for measuring PV generator insulation resistance using a megohmmeter.

Storage and Dismantling

Guidelines for storing the equipment and procedures for dismantling and disposal.

Storage of the Equipment or Prolonged Stop

Instructions for storing equipment not in immediate use and checks after prolonged stops.

Dismantling, Decommissioning and Disposal

Responsibilities and methods for proper dismantling, decommissioning, and waste disposal.

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