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ABB PVI-3.6-TL-OUTD - User Manual

ABB PVI-3.6-TL-OUTD
20 pages
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ABB solar inverters
Product manual
PVI-3.0/3.6/4.2-TL-OUTD
(3.0 to 4.2 kW)

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Summary

Important Safety Instructions

Introduction and General Information

Warranty and Supply Conditions

Details warranty terms and conditions for proper use and adherence to manual.

Items Not Included in Supply

Specifies items not provided with the inverter and ABB's liability for external components.

Operator and Maintenance Personnel Skills

Outlines required skills and qualifications for safe and effective operation.

Symbols and Signs

Explains various danger, warning, and informational symbols used in the manual.

Field of Use and General Conditions

Defines intended use, limits, and general conditions for proper inverter operation.

Characteristics

Models and Range of Equipment

Details the specific models and power ratings of the inverters covered.

Equipment Identification and Labels

Explains how to identify the equipment and manufacturer via labels.

Technical Data and Specifications

Presents detailed technical specifications and data for each inverter model.

Physical and Installation Dimensions

Covers tightening torques, overall inverter dimensions, and mounting bracket specs.

Efficiency Curves

Graphs showing inverter efficiency across different output power levels and input voltages.

Safety and Accident Prevention

Safety Information and Instructions

Provides essential safety information and instructions for safe operation.

Hazardous Operations and Environmental Risks

Details risks from hazardous operations, environments, and equipment labels.

Personnel Safety and Residual Risks

Covers thermal hazards, required PPE, and remaining residual risks.

Lifting and Transport

Transport and Handling Procedures

Guidelines for safe transport, handling, and lifting of the inverter equipment.

Unpacking and Component Verification

Steps for unpacking and checking supplied components and their weight.

Installation

Environmental and Positional Requirements

Ensures suitable environmental conditions and correct positioning for installation.

Mounting Procedures

Covers wall and pole mounting instructions for the inverter.

PV Generator (DC) and Grid (AC) Connections

Steps for PV generator connection, including preparatory checks and AC grid connection.

Communication and Control Board Connections

Details how to connect the communication and control board.

Instruments

General Conditions and Keyboard;LED Panel

Overview of instrument general conditions and description of keyboard/LED panel.

Operation

Monitoring and Data Transmission

Explains user interface modes, available data, and measurement tolerance.

Commissioning and Settings

Covers commissioning procedures, display access, and system settings.

LED Behavior

Details the specifications and behavior of LEDs, including insulation fault indication.

Maintenance

Routine Maintenance and Troubleshooting

Guidance on routine maintenance tasks and troubleshooting common issues.

Alarm and Power Limitation Messages

Information on understanding and responding to alarm and power limitation messages.

Storage, Dismantling, and Disposal

Instructions for storing, dismantling, decommissioning, and disposing of the equipment.

Summary

Important Safety Instructions

Introduction and General Information

Warranty and Supply Conditions

Details warranty terms and conditions for proper use and adherence to manual.

Items Not Included in Supply

Specifies items not provided with the inverter and ABB's liability for external components.

Operator and Maintenance Personnel Skills

Outlines required skills and qualifications for safe and effective operation.

Symbols and Signs

Explains various danger, warning, and informational symbols used in the manual.

Field of Use and General Conditions

Defines intended use, limits, and general conditions for proper inverter operation.

Characteristics

Models and Range of Equipment

Details the specific models and power ratings of the inverters covered.

Equipment Identification and Labels

Explains how to identify the equipment and manufacturer via labels.

Technical Data and Specifications

Presents detailed technical specifications and data for each inverter model.

Physical and Installation Dimensions

Covers tightening torques, overall inverter dimensions, and mounting bracket specs.

Efficiency Curves

Graphs showing inverter efficiency across different output power levels and input voltages.

Safety and Accident Prevention

Safety Information and Instructions

Provides essential safety information and instructions for safe operation.

Hazardous Operations and Environmental Risks

Details risks from hazardous operations, environments, and equipment labels.

Personnel Safety and Residual Risks

Covers thermal hazards, required PPE, and remaining residual risks.

Lifting and Transport

Transport and Handling Procedures

Guidelines for safe transport, handling, and lifting of the inverter equipment.

Unpacking and Component Verification

Steps for unpacking and checking supplied components and their weight.

Installation

Environmental and Positional Requirements

Ensures suitable environmental conditions and correct positioning for installation.

Mounting Procedures

Covers wall and pole mounting instructions for the inverter.

PV Generator (DC) and Grid (AC) Connections

Steps for PV generator connection, including preparatory checks and AC grid connection.

Communication and Control Board Connections

Details how to connect the communication and control board.

Instruments

General Conditions and Keyboard;LED Panel

Overview of instrument general conditions and description of keyboard/LED panel.

Operation

Monitoring and Data Transmission

Explains user interface modes, available data, and measurement tolerance.

Commissioning and Settings

Covers commissioning procedures, display access, and system settings.

LED Behavior

Details the specifications and behavior of LEDs, including insulation fault indication.

Maintenance

Routine Maintenance and Troubleshooting

Guidance on routine maintenance tasks and troubleshooting common issues.

Alarm and Power Limitation Messages

Information on understanding and responding to alarm and power limitation messages.

Storage, Dismantling, and Disposal

Instructions for storing, dismantling, decommissioning, and disposing of the equipment.

Overview

This document serves as a product manual for ABB solar inverters, specifically the PVI-3.0/3.6/4.2-TL-OUTD series, covering models with power ratings from 3.0 kW to 4.2 kW. It provides essential information for the safe installation, operation, and maintenance of the equipment.

Function Description

The ABB PVI-3.0/3.6/4.2-TL-OUTD series inverters are designed to transform direct current (DC) electricity supplied by a photovoltaic (PV) generator into alternating current (AC) electricity suitable for feeding into the public distribution grid. These are monophase string inverters, meaning they are intended for single-phase grid connections and are optimized for connecting to strings of PV modules. The inverters are available in different maximum output power variants (3.0 kW, 3.6 kW, and 4.2 kW) and may include an integrated DC disconnect switch, indicated by the "-S" suffix in the model name.

The core function of the inverter involves Maximum Power Point Tracking (MPPT) to optimize energy harvesting from the PV array. The PVI-3.0/3.6/4.2-TL-OUTD models feature two independent MPPT channels, allowing for flexible PV array configurations and improved performance in conditions where different strings might experience varying levels of irradiance or temperature. The inverter continuously monitors the grid for stability and safety, incorporating anti-islanding protection to ensure it disconnects from the grid in the event of a power outage, preventing hazardous back-feeding. It also includes ground fault detection for the photovoltaic panels to enhance safety.

Usage Features

The inverters are designed for outdoor installation, featuring an IP65 environmental protection rating, which ensures protection against dust ingress and low-pressure water jets from any direction. This robust design allows for reliable operation in various environmental conditions, with an ambient temperature range of -25°C to +60°C. Natural cooling is employed, eliminating the need for active fans and contributing to quieter operation, with a typical noise emission pressure of 50 dB(A) at 1 meter.

User interaction is facilitated through an integrated LCD display with 16 characters x 2 lines and a keyboard. This interface allows operators to monitor data, access various menus, and adjust settings. The display provides information on general operating conditions, statistics, and system settings. The manual emphasizes that only qualified personnel should perform installation and maintenance, while general operation can be managed through the user interface.

For connectivity and monitoring, the inverters offer several options. Wired local monitoring can be achieved via PVI-USB-RS232_485 (optional). Remote monitoring capabilities are supported through optional accessories like the VSN300 Wifi Logger Card, PVI-AEC-EVO, or VSN700 Data Logger. These options enable users to track the inverter's performance and energy production remotely. The communication and control board also supports serial communication (RS485) for integration with monitoring systems and includes configurable relay connections for alarm signals.

The installation process involves wall/pole mounting, with detailed instructions provided for preparing the PV generator connection, checking polarity, and ensuring proper grounding. The input connections to the PV generator (DC side) utilize quick-fit connectors, simplifying the wiring process. The grid output connection (AC side) uses a screw terminal block, and guidelines are given for cable sizing and load protection switches.

Maintenance Features

The manual outlines important safety instructions that must be followed during installation and maintenance. It stresses that ABB is not responsible for damages resulting from non-compliance with these instructions or unauthorized modifications. The warranty conditions are contingent upon adherence to the manual's guidelines.

Routine maintenance is covered, including troubleshooting procedures and explanations of alarm messages and power limitation messages that may appear on the display. The manual provides guidance on how to interpret these messages and what actions to take. For more advanced maintenance, such as resetting the time remaining to change the grid standard or replacing the buffer battery, specific procedures are detailed.

A critical maintenance aspect is the verification of ground leakage and measuring the insulation resistance of the photovoltaic generator. The manual describes the behavior of the system with and without leakage and provides instructions for performing insulation resistance measurements to ensure continued safe operation.

The document also addresses storage and dismantling procedures, including guidelines for storing the equipment during long periods of non-use and instructions for decommissioning and proper disposal of the inverter and its components, particularly substances potentially harmful to the environment, in accordance with local legislation. The manual explicitly states that ABB is not responsible for the disposal of items like displays, cables, batteries, and accumulators, placing this responsibility on the customer.

Overall, the manual aims to provide comprehensive guidance to ensure the longevity and safe operation of the ABB PVI-3.0/3.6/4.2-TL-OUTD solar inverters.

ABB PVI-3.6-TL-OUTD Specifications

General IconGeneral
ManufacturerABB
ModelPVI-3.6-TL-OUTD
Number of MPP Trackers1
TopologyTransformerless
CoolingNatural convection
Cooling MethodNatural convection
Protection degreeIP65
IP RatingIP65
Weight19.5 kg
Dimensions563 x 418 x 173.5 mm
Rated Power Output3600 W
Nominal AC Power3600 W
Nominal AC Voltage230 V
Output Frequency50 Hz / 60 Hz
Operating Temperature Range-25 to +60 °C
Output Voltage Range180 - 280 V

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