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Acer e-mill 3VSII - User Manual

Acer e-mill 3VSII
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ACER
OPERATION MANUAL
Vertical Turret Milling Machine
Model: e-mill 3VS & 3VSII, e-mill 3VK
e-mill 3VKH, e-mill 5VK, e-mill 6VK
w/ Toshiba & Fuji Inverter
Taiwan: Ya-Gin Machine Tool Manufacturing Inc.
No. 101, 506 Lane, Seng-Tso Road,
Seng Karng District, Taichung City, Taiwan
Tel: 886-4-2520-4120 Fax: 886-4-2520-4123
CA: Springwood Industrial, Inc.
2320 E. Valencia Drive
Fullerton, CA 92831
Tel: 714-871-5558 Fax: 714-871-5554
NJ: Klim Industrial, Inc.
244 N. Randolphville Rd.
Piscataway, NJ 08854
Tel: 732-752-9100 Fax: 732-752-9101
Revised: 4/18/19

Table of Contents

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Summary

Operation Manual

Vertical Turret Milling Machine

Details the operation of the vertical turret milling machine.

Manufacturer and Distributor Information

Lists the manufacturer and distributor contact details.

Safety Instructions

General Safety Instructions for Machine Operation

Covers general safety guidelines for operating the milling machine.

Safety Instructions for Work Holding

Specific safety guidelines for securing workpieces during operation.

Maintenance Safety Instructions

Safety precautions specifically for maintenance tasks.

Installation Precautions

Safety measures to be followed during machine installation.

Grounding Procedures

Details on proper electrical grounding for the machine.

Environmental Conditions for Installation

Specifies the ideal environmental conditions for machine installation.

General Safety Precautions

Broad safety advice applicable to various machine operations.

Pre-Power On Checks

Essential checks to perform before powering on the machine.

Routine Inspections

Regular inspection tasks to ensure safe operation.

Machine Warm-up Procedure

Steps for warming up the machine before use.

Preparations Before Operation

Tasks and checks needed before starting machine operations.

Machine Operation Guidelines

Safe practices and procedures during machine operation.

Noise Level Information

Information regarding the operational noise level of the machine.

Interrupting Machine Operation

Procedures for safely interrupting machine operations.

Completing a Job

Steps to follow after finishing a machining job.

Safety Devices Overview

Identification and description of the machine's safety features.

Maintenance Operation Preparations

Steps required before commencing maintenance operations.

Performing Maintenance Operations

Guidelines for carrying out maintenance safely and effectively.

Restarting After Maintenance

Procedures for safely restarting the machine after maintenance.

Warning Signs on the Machine

Machine Specifications

Machine Dimensions and Specifications

Lists physical dimensions and technical specifications for various models.

Milling Head Specifications

Technical details pertaining to the milling head.

Machine Features and Component Descriptions

Identifies and describes key features and components of the machines.

Uncrating and Cleaning

Machine Installation

Lifting the Machine

Safe methods for lifting and moving the machine.

Solid Foundation Requirements

Guidelines for preparing a stable and level base for the machine.

Leveling and Handle Procedures

Steps for leveling the machine and adjusting handles.

Connecting Power Supply

Instructions for safely connecting the machine to the power source.

General Wiring Diagrams

Electrical circuit schematics for standard machine models.

Control Panel Overview

Identification and description of controls on the main panel.

Electric Cabinet Layout

Diagram showing component placement within the electric cabinet.

Electrical Component List

A detailed list of electrical parts used in the machine.

6 VK Model Wiring Diagrams

Specific electrical circuit schematics for the 6VK model.

Operation Panel Description

Explanation of the controls and indicators on the operation panel.

6 VK Operation Panel Description

Specific explanation of the 6VK operation panel controls.

UL Electric Cabinet Layout

Layout of the electric cabinet for UL-certified models.

UL Electric Component List

Component list related to UL-certified electrical diagrams.

UL Electric Diagrams (3 VS-5 VK)

UL-certified electrical schematics for models 3VS through 5VK.

UL Electric Diagrams (6 VK Model)

UL-certified electrical schematics for the 6VK model.

Electrical Parts List with Part Numbers

Comprehensive list of electrical components with part numbers.

Amendment to UL Parts List

Updates or changes to the UL parts list.

Head Alignment Procedure

Steps for accurately aligning the machine head.

Lubrication

Lubrication System Overview

General lubrication requirements for machine operation.

Lubrication System (3 VK Model)

Specific lubrication diagram for the 3VK model.

Lubrication System (3 VKH & 5 VK Models)

Lubrication diagrams for 3VKH and 5VK models.

Lubrication System (6 VK Model)

Lubrication diagram for the 6VK model.

Lubrication Schedule for All Models

Recommended frequency and quantity for lubrication tasks.

Lubricant Material Safety Data Sheet (MSDS)

Safety information regarding the lubricant used in the machine.

Operation

Safety Operation Rules Review

Key safety guidelines for operating the milling machine.

Machine Nomenclature (3 VS, 3 VSII, 3 VK, 3 VKH)

Identifies machine parts with numbered diagrams for specific models.

Machine Nomenclature (5 VK & 6 VK)

Identifies machine parts with numbered diagrams for 5VK & 6VK models.

Draw Bar Operation

Instructions on using the drawbar for tool changes.

Spindle Brake Operation

Function and use of the spindle brake mechanism.

Forward-Reverse Switch Function

Operation of the motor direction control switch.

Hi-Neutral-Lo Lever Usage

How to select speed ranges using the Hi-Neutral-Lo lever.

Power Feed Engagement Crank

Mechanism for engaging the machine's power feed.

Quill Feed Selector and Control

Adjusting feed rates for the quill.

Feed Reverse Knob Operation

Control for reversing the feed direction.

Manual Feed Handwheel Usage

Operating the manual feed handwheel.

Feed Control Lever Operation

Function and adjustment of the feed control lever.

Quill Feed Handle Removal

Instructions on how to remove the quill feed handle.

Quill Stop Knob Function

Use of the quill stop knob for setting depth.

Micrometer Adjusting Nut Usage

Setting depth precisely using the micrometer adjusting nut.

Quill Lock Mechanism

How to lock the quill in a stationary position.

Ram Position Adjustment

Procedure for moving and securing the ram.

Table, Saddle, and Knee Clamping

Securing machine components for increased rigidity.

Operation Recommendations

Best practices and tips for efficient milling operations.

Maintenance

Table Gib Adjustment

How to adjust the table's gibs for smooth movement.

Saddle and Knee Gib Adjustment

Procedure for adjusting the saddle and knee gibs.

Removing Table and Saddle

Steps for disassembling the table and saddle components.

Leadscrew Backlash Adjustment

Correcting and reducing play in the machine leadscrews.

Motor Removal Procedure

Steps to safely remove the machine's motor.

Changing the Vari-drive Belt

Instructions for replacing the vari-drive V-belt.

Changing the Timing Belt

Steps for replacing the machine's timing belt.

Returning Spring Replacement

Procedure for replacing internal return springs.

Recommended Maintenance Schedule

A schedule outlining routine maintenance tasks.

Material Cutting Information Tables

Tables providing recommended cutting speeds for various materials.

Mechanical Drawings and Parts Lists

Parts Ordering Information

Details required for ordering replacement parts.

3 HP Milling Head Exploded View

Illustrated breakdown of the 3HP milling head assembly.

3 HP Milling Head Parts List

Itemized parts for the 3HP milling head.

3 HP Head Top Housing Exploded View

Illustrated breakdown of the 3HP head top housing.

3 HP Head Top Housing Parts List

Itemized parts for the 3HP head top housing.

3 HP Head Back Gear Exploded View

Illustrated breakdown of the 3HP head back gear.

3 HP Head Back Gear Parts List

Itemized parts for the 3HP head back gear.

5 HP Hand Feed Assembly Exploded View

Illustrated breakdown of the 5HP hand feed assembly.

5 HP Hand Feed Assembly Parts List

Itemized parts for the 5HP hand feed assembly.

5 HP Spindle Assembly Exploded View

Illustrated breakdown of the 5HP spindle assembly.

5 HP Spindle Assembly Parts List

Itemized parts for the 5HP spindle assembly.

5 HP Auto Feed Assembly Exploded View

Illustrated breakdown of the 5HP auto feed assembly.

5 HP Auto Feed Assembly Parts List

Itemized parts for the 5HP auto feed assembly.

5 HP E-mill Head Top Housing Exploded View

Illustrated breakdown of the 5HP E-mill head top housing.

5 HP E-mill Head Top Housing Parts List

Itemized parts for the 5HP E-mill head top housing.

5 HP E-mill Head Back Gear Exploded View

Illustrated breakdown of the 5HP E-mill head back gear.

5 HP E-mill Head Back Gear Parts List

Itemized parts for the 5HP E-mill head back gear.

3 VS & 3 VSII Basic Machine Exploded View

Illustrated breakdown of the 3VS & 3VSII basic machine.

3 VS & 3 VSII Basic Machine Parts List

Itemized parts for the 3VS & 3VSII basic machine.

3 VK Basic Machine Exploded View

Illustrated breakdown of the 3VK basic machine.

3 VK Basic Machine Parts List

Itemized parts for the 3VK basic machine.

3 VKH Basic Machine Exploded View

Illustrated breakdown of the 3VKH basic machine.

3 VKH Basic Machine Parts List

Itemized parts for the 3VKH basic machine.

5 VK Basic Machine Exploded View

Illustrated breakdown of the 5VK basic machine.

5 VK Basic Machine Parts List

Itemized parts for the 5VK basic machine.

6 VK Basic Machine Exploded View

Illustrated breakdown of the 6VK basic machine.

6 VK Basic Machine Parts List

Itemized parts for the 6VK basic machine.

Leadscrew Assembly (3 VS-5 VK) Exploded View

Illustrated breakdown of leadscrew assemblies for 3VS-5VK models.

Leadscrew Assembly (3 VS-5 VK) Parts List

Itemized parts for leadscrew assemblies of 3VS-5VK models.

6 VK Leadscrew Assembly Exploded View

Illustrated breakdown of the 6VK leadscrew assembly.

6 VK Leadscrew Assembly Parts List

Itemized parts for the 6VK leadscrew assembly.

Electric Cabinet Exploded View

Illustrated breakdown of the machine's electric cabinet.

Safety Accessories for All Models

Lists and diagrams safety accessories like chip pans and guards.

Summary

Operation Manual

Vertical Turret Milling Machine

Details the operation of the vertical turret milling machine.

Manufacturer and Distributor Information

Lists the manufacturer and distributor contact details.

Safety Instructions

General Safety Instructions for Machine Operation

Covers general safety guidelines for operating the milling machine.

Safety Instructions for Work Holding

Specific safety guidelines for securing workpieces during operation.

Maintenance Safety Instructions

Safety precautions specifically for maintenance tasks.

Installation Precautions

Safety measures to be followed during machine installation.

Grounding Procedures

Details on proper electrical grounding for the machine.

Environmental Conditions for Installation

Specifies the ideal environmental conditions for machine installation.

General Safety Precautions

Broad safety advice applicable to various machine operations.

Pre-Power On Checks

Essential checks to perform before powering on the machine.

Routine Inspections

Regular inspection tasks to ensure safe operation.

Machine Warm-up Procedure

Steps for warming up the machine before use.

Preparations Before Operation

Tasks and checks needed before starting machine operations.

Machine Operation Guidelines

Safe practices and procedures during machine operation.

Noise Level Information

Information regarding the operational noise level of the machine.

Interrupting Machine Operation

Procedures for safely interrupting machine operations.

Completing a Job

Steps to follow after finishing a machining job.

Safety Devices Overview

Identification and description of the machine's safety features.

Maintenance Operation Preparations

Steps required before commencing maintenance operations.

Performing Maintenance Operations

Guidelines for carrying out maintenance safely and effectively.

Restarting After Maintenance

Procedures for safely restarting the machine after maintenance.

Warning Signs on the Machine

Machine Specifications

Machine Dimensions and Specifications

Lists physical dimensions and technical specifications for various models.

Milling Head Specifications

Technical details pertaining to the milling head.

Machine Features and Component Descriptions

Identifies and describes key features and components of the machines.

Uncrating and Cleaning

Machine Installation

Lifting the Machine

Safe methods for lifting and moving the machine.

Solid Foundation Requirements

Guidelines for preparing a stable and level base for the machine.

Leveling and Handle Procedures

Steps for leveling the machine and adjusting handles.

Connecting Power Supply

Instructions for safely connecting the machine to the power source.

General Wiring Diagrams

Electrical circuit schematics for standard machine models.

Control Panel Overview

Identification and description of controls on the main panel.

Electric Cabinet Layout

Diagram showing component placement within the electric cabinet.

Electrical Component List

A detailed list of electrical parts used in the machine.

6 VK Model Wiring Diagrams

Specific electrical circuit schematics for the 6VK model.

Operation Panel Description

Explanation of the controls and indicators on the operation panel.

6 VK Operation Panel Description

Specific explanation of the 6VK operation panel controls.

UL Electric Cabinet Layout

Layout of the electric cabinet for UL-certified models.

UL Electric Component List

Component list related to UL-certified electrical diagrams.

UL Electric Diagrams (3 VS-5 VK)

UL-certified electrical schematics for models 3VS through 5VK.

UL Electric Diagrams (6 VK Model)

UL-certified electrical schematics for the 6VK model.

Electrical Parts List with Part Numbers

Comprehensive list of electrical components with part numbers.

Amendment to UL Parts List

Updates or changes to the UL parts list.

Head Alignment Procedure

Steps for accurately aligning the machine head.

Lubrication

Lubrication System Overview

General lubrication requirements for machine operation.

Lubrication System (3 VK Model)

Specific lubrication diagram for the 3VK model.

Lubrication System (3 VKH & 5 VK Models)

Lubrication diagrams for 3VKH and 5VK models.

Lubrication System (6 VK Model)

Lubrication diagram for the 6VK model.

Lubrication Schedule for All Models

Recommended frequency and quantity for lubrication tasks.

Lubricant Material Safety Data Sheet (MSDS)

Safety information regarding the lubricant used in the machine.

Operation

Safety Operation Rules Review

Key safety guidelines for operating the milling machine.

Machine Nomenclature (3 VS, 3 VSII, 3 VK, 3 VKH)

Identifies machine parts with numbered diagrams for specific models.

Machine Nomenclature (5 VK & 6 VK)

Identifies machine parts with numbered diagrams for 5VK & 6VK models.

Draw Bar Operation

Instructions on using the drawbar for tool changes.

Spindle Brake Operation

Function and use of the spindle brake mechanism.

Forward-Reverse Switch Function

Operation of the motor direction control switch.

Hi-Neutral-Lo Lever Usage

How to select speed ranges using the Hi-Neutral-Lo lever.

Power Feed Engagement Crank

Mechanism for engaging the machine's power feed.

Quill Feed Selector and Control

Adjusting feed rates for the quill.

Feed Reverse Knob Operation

Control for reversing the feed direction.

Manual Feed Handwheel Usage

Operating the manual feed handwheel.

Feed Control Lever Operation

Function and adjustment of the feed control lever.

Quill Feed Handle Removal

Instructions on how to remove the quill feed handle.

Quill Stop Knob Function

Use of the quill stop knob for setting depth.

Micrometer Adjusting Nut Usage

Setting depth precisely using the micrometer adjusting nut.

Quill Lock Mechanism

How to lock the quill in a stationary position.

Ram Position Adjustment

Procedure for moving and securing the ram.

Table, Saddle, and Knee Clamping

Securing machine components for increased rigidity.

Operation Recommendations

Best practices and tips for efficient milling operations.

Maintenance

Table Gib Adjustment

How to adjust the table's gibs for smooth movement.

Saddle and Knee Gib Adjustment

Procedure for adjusting the saddle and knee gibs.

Removing Table and Saddle

Steps for disassembling the table and saddle components.

Leadscrew Backlash Adjustment

Correcting and reducing play in the machine leadscrews.

Motor Removal Procedure

Steps to safely remove the machine's motor.

Changing the Vari-drive Belt

Instructions for replacing the vari-drive V-belt.

Changing the Timing Belt

Steps for replacing the machine's timing belt.

Returning Spring Replacement

Procedure for replacing internal return springs.

Recommended Maintenance Schedule

A schedule outlining routine maintenance tasks.

Material Cutting Information Tables

Tables providing recommended cutting speeds for various materials.

Mechanical Drawings and Parts Lists

Parts Ordering Information

Details required for ordering replacement parts.

3 HP Milling Head Exploded View

Illustrated breakdown of the 3HP milling head assembly.

3 HP Milling Head Parts List

Itemized parts for the 3HP milling head.

3 HP Head Top Housing Exploded View

Illustrated breakdown of the 3HP head top housing.

3 HP Head Top Housing Parts List

Itemized parts for the 3HP head top housing.

3 HP Head Back Gear Exploded View

Illustrated breakdown of the 3HP head back gear.

3 HP Head Back Gear Parts List

Itemized parts for the 3HP head back gear.

5 HP Hand Feed Assembly Exploded View

Illustrated breakdown of the 5HP hand feed assembly.

5 HP Hand Feed Assembly Parts List

Itemized parts for the 5HP hand feed assembly.

5 HP Spindle Assembly Exploded View

Illustrated breakdown of the 5HP spindle assembly.

5 HP Spindle Assembly Parts List

Itemized parts for the 5HP spindle assembly.

5 HP Auto Feed Assembly Exploded View

Illustrated breakdown of the 5HP auto feed assembly.

5 HP Auto Feed Assembly Parts List

Itemized parts for the 5HP auto feed assembly.

5 HP E-mill Head Top Housing Exploded View

Illustrated breakdown of the 5HP E-mill head top housing.

5 HP E-mill Head Top Housing Parts List

Itemized parts for the 5HP E-mill head top housing.

5 HP E-mill Head Back Gear Exploded View

Illustrated breakdown of the 5HP E-mill head back gear.

5 HP E-mill Head Back Gear Parts List

Itemized parts for the 5HP E-mill head back gear.

3 VS & 3 VSII Basic Machine Exploded View

Illustrated breakdown of the 3VS & 3VSII basic machine.

3 VS & 3 VSII Basic Machine Parts List

Itemized parts for the 3VS & 3VSII basic machine.

3 VK Basic Machine Exploded View

Illustrated breakdown of the 3VK basic machine.

3 VK Basic Machine Parts List

Itemized parts for the 3VK basic machine.

3 VKH Basic Machine Exploded View

Illustrated breakdown of the 3VKH basic machine.

3 VKH Basic Machine Parts List

Itemized parts for the 3VKH basic machine.

5 VK Basic Machine Exploded View

Illustrated breakdown of the 5VK basic machine.

5 VK Basic Machine Parts List

Itemized parts for the 5VK basic machine.

6 VK Basic Machine Exploded View

Illustrated breakdown of the 6VK basic machine.

6 VK Basic Machine Parts List

Itemized parts for the 6VK basic machine.

Leadscrew Assembly (3 VS-5 VK) Exploded View

Illustrated breakdown of leadscrew assemblies for 3VS-5VK models.

Leadscrew Assembly (3 VS-5 VK) Parts List

Itemized parts for leadscrew assemblies of 3VS-5VK models.

6 VK Leadscrew Assembly Exploded View

Illustrated breakdown of the 6VK leadscrew assembly.

6 VK Leadscrew Assembly Parts List

Itemized parts for the 6VK leadscrew assembly.

Electric Cabinet Exploded View

Illustrated breakdown of the machine's electric cabinet.

Safety Accessories for All Models

Lists and diagrams safety accessories like chip pans and guards.

Acer e-mill 3VSII Specifications

General IconGeneral
BrandAcer
Modele-mill 3VSII
CategoryPower Tool
LanguageEnglish

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