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Ados GTR 210 - User Manual

Ados GTR 210
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ADOS
®
GTR 210
A D O S GmbH
Instrumentation and Control
Trierer Str. 23-25 @ 52078 Aachen @ FRG
T E L . : +49(0) 241 9769- 0
F A X : +49(0) 241 9769-16
E-Mail : info@ados.de
Internet : http://www.ados.de
Est.
1900
Operating Manual
Gas Transmitter 210
Issue: 09/16 Rev.: 1.16

Table of Contents

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Summary

Introduction to the GTR 210

GTR 210 Transmitter Versions

Details the three available versions: GTR 210 Standard, GTR 210 EX, and GTR 210 Comfort.

Alternative Build Options

Lists alternatives like IP 54 and IP 66 for different ambient temperatures.

Conformity and Standards

GTR 210 Conformance Standards

Lists standards the GTR 210 conforms to, including EN standards for gas detectors.

Explosion-Protected Version Standards

Details standards for the Ex GTR 210, focusing on protection types and requirements.

MED Option and Method of Operation

MED Option Marine Compliance

Explains MED option compliance with directive 2014/93/EU and relevant ship standards.

Device Housing and Components

Describes the two-part housing, measurement cell, electronics, keyboard, and display.

Sensor Types and Signal Processing

Details sensor types used and how the sensor signal is processed and transmitted.

Installation and Startup Procedures

General Installation Guidelines

Provides recommendations for installing the transmitter in a suitable location.

Signal Line Cable Requirements

Specifies the need for shielded cable and connection details for the signal line.

Cable Length vs. Cross-Section

Lists common cable cross-sections and their maximum permissible lengths for supply lines.

Electrical Connections: Standard and EX

Terminal Assignments

Module assembly and Connection details for 24V, 4..20mA, GND, PE.

Fuse Identification and Replacement

Advises on replacing fuses with identical types, noting limitations for EX versions.

Electrical Connections: Comfort Version

Terminal Assignments for Comfort

Terminal, Module assembly and Connection details for Comfort version.

Alarm and Fault Relay Contacts

Zero-potential change-over contact for alarms and fault.

Flow Adapter Installation

Flow Adapter Mounting Procedure

Describes how to fit and secure the flow adapter to the gas transmitter.

Electrical Connections: Comfort with Control Box

Control Box Terminal Connections

Connection to external control box for Power, Fault, Alarm, Buzzer, Button.

Control Box Indicator Functions

Green LED - Display Power supply, Yellow LED - Display Fault, Red LED - Display Alarm.

Safe Use of the Gas Transmitter

Voltage-Free Connection Requirement

Emphasizes that the GTR 210 must be connected in a voltage-free status only.

Ex-Zone Installation Restrictions

Warns against installing standard and Comfort versions in Ex-zones.

Sensor Poisoning Agents

Lists materials that can poison sensor elements, affecting accuracy.

Commissioning the Gas Transmitter

Commissioning Steps

Outlines the steps for commissioning after installation and connection.

Initial Checks Post-Commissioning

Lists essential checks like calibration, signal transmission, and alarm triggers.

Operation and Device Display

Device Display Overview

Explains the graphics display, status indicators, measured values, and bar graph.

Display Status Indicators

Describes the meaning of different display colors and states (Normal, Alarm, Fault).

Keyboard Operation

Keyboard Function Descriptions

Details the function of each key (ESC, ENTER, UP, DOWN, Alarm Reset, Horn Reset).

Alarm Configuration and Management

Alarm Limit Value Configuration

Explains the three limit values that trigger alarms and their self-locking/acknowledgement options.

Alarm Acknowledgement and Horn Relay

Describes how alarms are displayed and acknowledged, including horn relay options.

Trend Graph Monitoring

Available Trend Graph Time Scales

Lists the four available trend graph time scales (minutes, hours, days).

Trend Graph Display Elements

Explains how measuring ranges, overflow/underflow markings, and legal/illegal values are displayed.

Output Signals and Current Interface

4...20 mA Current Interface

Details the analogue output signal for transmitting measured gas concentration.

Current Output States and Fault Relay

Specifies current output values for different states (fault, maintenance, normal) and fault relay status.

System Startup Sequence

Startup Display and Software Version

Describes the initial display screens and software version shown on startup.

Self-Test and Maintenance Mode

Explains the self-test execution, parameter loading, and initial maintenance mode.

Exception State: Sensor Overload

Sensor Overload Condition

Explains the "VQ overload" exception state for pellistor sensors when values exceed 100%LEL.

Ending Sensor Overload State

Details how to end the sensor overload exception state using reset keys or digital input.

General Exception States

Types of Exception States

Lists the exception states: warm-up, calibration, parameterization, and fault.

Exception State Reporting Details

Describes how warm-up, calibration, and parameterization exception states are reported.

Parameterization of the Gas Transmitter

Accessing the Parameterization Menu

Explains how to access the parameterization menu using the ESC key and code input.

Menu Navigation and Parameter Changes

Explains how to navigate menus, select items, and confirm/reject parameter changes.

Main Menu Structure

Main Menu Structure Overview

The main menu consists of the sub-menu System, Sensor, Alarms, Calibration and the menu items Relay, Time/Date and Language.

Menu Items: Relay, Time;Date, Language

Relay Configuration Options

This menu item is available in the comfort version of the GTR 210 only.

Setting Time and Date

This item allows the user to enter the current date and current time.

Language Selection for Menu

This item is used to choose the language for the menu.

Sub-menu System Functions

System Information Display

In this menu item the following information is output for the gas transmitter:

Hardware Test Functions

This sub-menu provides some self-test functions.

Sub-menu System Tests: Relays and Current Output

Relay Function Test Procedure

This menu item is used for checking the correct function of the relays.

Current Output Verification

With this function, the user can check the output current.

Digital Input Test

Using this function in the Comfort version of the GTR 210, the digital input can be tested.

Sub-menu System Tests: Watchdog, Keypad, Display

Watchdog Functionality

The Watchdog is an important part of the equipment. It restarts the device within 1.6 s if the software fails.

Keypad Test Operation

This function is used to test the capacitive keyboard.

Display and Backlight Test

At this point, the correct function of the display can be checked.

Event Logging: Alarms and Faults

Alarm Event Logging and Display

All alarm changes are logged by the GTR 210. For each event that changes the alarm status...

Fault Event Logging and Display

Also, all faults occurring are logged by the GTR 210. As in case of the alarms...

Parameter and Sensor Information Logging

Parameter Change Logging

Analog to the faults, access to the device parameters is saved.

Display Contrast Adjustment

With this sub menu it is possible to change the contrast of the display.

Sensor History and Calibration Dates

The sub-menu Sensor contains only the menu item History.

Sub-menu Alarms Configuration

Alarm Limit Value Configuration

In the sub-menu Alarms, the limit values of the alarms, their monitoring direction...

Alarm Limit Value Settings

Limit Value Monitoring Direction

First the monitoring direction for each limit can be selected.

Limit Value Adjustment and Hysteresis

When adjusting the parameters, any limit values less than 10% f.s.d....

Alarm Confirmation and Horn Settings

Alarm Confirmation Modes

This menu item is used for adjusting the parameters of the alarm self-locking facility.

Horn Relay Configuration

The third limit value can be used for switching an acoustic warning device.

Sub-menu Calibration Procedures

Zero Point Calibration

In the sub-menu Calibration, the gas sensor and also the output current are calibrated.

Span Point Calibration

In the sub-menu Calibration, the gas sensor and also the output current are calibrated.

Zero Point Calibration Details

Zero Point Calibration Process

To calibrate the zero point, zero gas must be applied by way of a calibration gas adapter...

Span Point Calibration Details

Span Point Calibration Process

For calibrating the end value, test gas must be applied to the transmitter via a calibration adapter.

Output Current Calibration (4 mA)

Calibrating the 4 mA Output

This menu item and the following item, are used for calibrating the output currents.

4 mA Calibration Validation

If the new calibration is outside the permissible range, the calibration is rejected with an error report.

Output Current Calibration (20 mA)

Calibrating the 20 mA Output

In this menu item, the output current is calibrated.

20 mA Calibration Validation

If the new calibration is outside the permissible range, the calibration is rejected with an error report.

Parameter Adjustment Ranges Overview

Parameter Adjustment Ranges and Defaults

Lists all parameters, their adjustment range and default settings.

TOX O2 Measurement Parameter Deviations

The default settings of the GTR 210 TOX O2 (measurement of oxygen) deviate as follows:

Maintenance Operations Schedule

Scheduled Maintenance Checks

The following maintenance work refers to six monthly checks, which may only be carried out by trained personnel.

Annual Sensor Head Check

For safety-technical reasons, the sensing head should be checked once each year by a specialist.

Calibration Procedures

Pre-Calibration Operational Readiness

The measuring device must have been in operation for at least two hours before the calibration of the gas sensor!

Calibration Gas Adapter Requirements

A suitable calibration gas adapter must be used for feeding the test gas.

Zero Point Calibration Check

Zero Point Calibration Check Procedure

In order to check the calibration of the zero point, zero gas (synthetic air in most applications) must be added...

End Value Calibration Check

End Value Calibration Check Procedure

In order to check the calibration of the end value, test gas must be supplied to the transmitter via the calibration adapter.

Detailed Zero Point Calibration

Zero Point Calibration Menu Navigation

Calibration of the zero point is carried out in the menu under: Main menu => Calibration => Zero point.

Zero Point Calibration Confirmation

After the time has elapsed, the GTR 210 waits for a user confirmation to check the new value...

Detailed End Value Calibration

End Value Calibration Menu Navigation

Calibration of the end value is carried out in the menu under: Main menu => Calibration => End value.

Substitute Gas Calibration

Substitute Gas Calibration Formula

The correlation between the test gas concentration and the concentration of the substitute gas can be derived from the following formula:

Output Signal Verification

Annual Output Signal Check

The output signals should be checked annually.

Comfort Version Output Signal Checks

With the GTR210 Comfort, it should also be checked that...

Troubleshooting Guide

Transmitter Display Issues

Transmitter does not display anything: Power supply has failed / Fuses defective.

Calibration Troubleshooting

Output current cannot be calibrated: Supply voltage less than 18 V / Load impedance...

Error Message Interpretation

I2 C-Bus and Internal Device Errors

Error messages: I2C-Bus EEPROM, I2C-Bus RTC, Internal device error.

Overflow and Underflow Error Messages

error message: overflow / -or- / error message: underflow

Device Dimensions

GTR 210 Unit Dimensions

Dimensiones: GTR 210 with flow adapter (882-6266/b)

Drilling Measurements for Mounting

Technical Safety Characteristics Overview

Safety Instrumented Functions (SIF)

The following safe instrumented functions (SIF) of the gas measuring device are SIL1-capable:

Applicability of Safety Data

The safety-related characteristic data only applies:

Reliability Data - Function 1 (Catalytic Bead)

Catalytic Bead Sensor Reliability

Reliability data for function 1 catalytic bead sensor

Reliability Data - Function 1 (Infrared)

Infrared Sensor Reliability

Reliability data for function 1 infrared sensor

Reliability Data - Function 2 (Catalytic Bead - Comfort)

Catalytic Bead Sensor Reliability (Comfort)

Reliability data for function 2 (only available at Comfort-Version) catalytic bead sensor

Reliability Data - Function 2 (Infrared - Comfort)

Infrared Sensor Reliability (Comfort)

Reliability data for function 2 (only available at Comfort-Version) infrared sensor

Reliability Data - Function 1 (Electro Chemical H2 S)

Electro Chemical Sensor H2 S Reliability

Reliability data for function 1 electro chemical sensor H2S

Reliability Data - Function 2 (Electro Chemical H2 S - Comfort)

Electro Chemical Sensor H2 S Reliability (Comfort)

Reliability data for function 2 (only available at Comfort-Version) electro chemical sensor H2S

Technical Data - Overview

Standard GTR 210 Specifications

Covers supply voltage, power, outputs, operating conditions, and housing for standard version.

GTR 210 Comfort Specifications

Details specifications for the GTR 210 Comfort version, including inputs and relays.

GTR 210 EX - Technical Data

GTR 210 EX Specifications and Certification

Lists supply voltage, operating conditions, and Ex certification for GTR 210 EX.

Technical Data Sensors - Comparison

TGS, VQ, GOW Sensor Comparison

Compares technical data of semiconductor, pellistor, and thermal conductivity sensors.

TOX, IR, PID Sensor Comparison

Compares technical data of electrochemical, infrared, and photoionization sensors.

Measuring Ranges & Explosion Protection

Pellistor Sensor Explosion Protection Data

Lists measuring ranges and times for pellistor sensors with explosion protection.

Tested Substances and LEL Values

Provides a list of tested substances, their lower explosion limits, and transmitter display values.

Accessories and Spare Parts

Calibration and Flow Adapters

Lists available calibration and flow adapter accessories.

Sensor Types and Detectors

Lists available sensor types and photoionization detectors as spare parts.

Ados GTR 210 Specifications

General IconGeneral
BrandAdos
ModelGTR 210
CategoryTransmitter
LanguageEnglish

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