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Aerco Modulex MLX-454 - User Manual

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AERCO International, Inc. 100 Oritani Dr. Blauvelt, New York 10913 Phone: 800-526-0288 Page | 47
TID-0027_0A
TECHNICAL INSTRUCTIONS
MLX-303 Fireside Maintenance Kit
Kit 58019-07
MLX-454 Fireside Maintenance Kit
Kit 58019-08
MLX-606 Fireside Maintenance Kit
Kit 58019-09
MLX-757 Fireside Maintenance Kit
Kit 58019-10
MLX-909 Fireside Maintenance Kit
Kit 58019-11
MLX-1060 Fireside Maintenance Kit
Kit 58019-12
NOTE
For Modulex 12-Month maintenance
instructions (Annual Inspection), see
Document TID-0026.
Procedure:
Modulex
Fireside (24-Month)
Maintenance
Applies to Modulex Boiler Models:
MLX-303
MLX-454
MLX-606
MLX-757
MLX-909
MLX-1060
\
Description of Document:
A Fireside Inspection (24-month
maintenance) consists of an inspection
and maintenance to the burner modules,
flue collector, spark igniter, and flame
detector.
Modulex MLX Series Boiler
Modulex Fireside (24-Month) Maintenance Kit
Modulex Models and Associated Fireside Maintenance Kit P/Ns
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Aerco Modulex MLX-454 Specifications

General IconGeneral
ModelModulex MLX-454
TypeCondensing Boiler
Input Capacity454, 000 BTU/hr
Fuel TypeNatural Gas or Propane
Heat ExchangerStainless Steel
Efficiency95%
Modulation Range1:5
Water Connections2 inch NPT

Summary

Modulex Fireside (24-Month) Maintenance Procedure

Fireside (24-Month) Maintenance Instructions

Tools Required

Lists common hand tools and a spark gap feeler gauge needed for maintenance tasks.

Disassembly for Fireside Maintenance

Unit Disassembly for Annual Maintenance

Steps to disconnect power, gas, remove covers, and access components for annual maintenance.

Replacing Spark Igniters and Flame Detectors

Replacing the Spark Igniter

Procedure for removing and installing a new spark igniter for each heat module.

Replacing the Flame Detector

Procedure for removing and installing a new flame detector for each heat module.

Testing the Flame Detection Circuitry

Tests the automatic shutdown function when a flame detector lead is removed.

Burner Module Inspection and Cleaning

Instructions for inspecting and cleaning burner modules and combustion chamber.

Unit Disassembly for Burner Maintenance

Unit Disassembly for Fireside Inspection

Steps for disassembling the unit to access the fan assembly cover and burner components.

Removing The Burner Modules

Removing Burner Module(s)

Detailed steps for removing burner modules, including dealing with gaskets and grounding tabs.

Maintenance of Burner Modules and Combustion Chamber

Maintenance of Burner Modules and Combustion Chamber

Procedures for cleaning burner modules, combustion chamber, and flue collector.

Reassembly After Burner Maintenance

Steps for reassembling the unit after burner maintenance, including gasket replacement.

Inspection and Maintenance of the Flue Collector

Disassembly, Inspection, and Maintenance of the Flue Collector

Steps for disconnecting, cleaning, and reassembling the flue collector and its associated parts.

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