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Aerco Modulex MLX-1060 - User Manual

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MC2: 10/03/12 Page 1 of 90
GF-115-H
TAG-0083_0B
AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Ph: 800-526-0288
USER MANUAL
Revised: 10/03/2012
Modulating, Condensing,
Hot Water Boiler Models:
MLX-303
MLX-454
MLX-606
MLX-757
MLX-909
MLX-1060
Modulex MLX Series Boiler
Other manuals for this product include:
GF-115-C MLX E8 Controller/BCM Manual
GF-115-E MLX Electrical Power Guide
GF-115-P-H MLX Piping Guide
GF-115-V MLX Venting Guide
GF-115-G MLX Gas Supply Guide
Modulex MLX Series
Gas Fired Boiler

Table of Contents

Other manuals for Aerco Modulex MLX-1060

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Aerco Modulex MLX-1060 Specifications

General IconGeneral
Fuel TypeNatural Gas or Propane
Water Connections3" NPT
Vent Diameter6"
Electrical Requirements120V / 1 phase / 60Hz
Firing Rate Range212, 000 - 1, 060, 000 BTU/hr
Input Range212, 000 - 1, 060, 000 BTU/hr
Thermal EfficiencyUp to 95%

Summary

Chapter 1: Safety Precautions

Chapter 2: General Description

Technical Data

Presents essential technical specifications including input/output, gas pressure, and electrical requirements.

Chapter 3: Installation

Installation Instructions

Detailed procedures for unpacking and physically installing the Modulex boiler.

Chapter 4: General Information for Venting

Chapter 6: Electrical

Electrical Connections

Covers electrical requirements, wiring safety, and connection procedures for the boiler.

Chapter 7: Boiler Operation

Modulex Boiler Initial Startup

Lists essential checks and procedures before performing the initial startup.

Tools & Instruments Required For Combustion Calibration

Lists necessary tools and instruments for accurate combustion calibration.

Supply Gas Pressure Check & Adjustment

Provides procedures for checking and adjusting the gas supply pressure for optimal performance.

Combustion Calibration

Step-by-step guide for calibrating the boiler's combustion for efficiency and safety.

Chapter 8: Safety Device Testing

Testing of Safety Devices

Explains the importance and process of periodically testing safety devices.

Processing and Clearing Fault Codes

Instructions on how to identify, diagnose, and clear fault codes displayed by the controller.

LOW GAS PRESSURE FAULT TEST

Procedure to test the low gas pressure fault detection system.

LOW WATER LEVEL FAULT TEST

Detailed methods for testing the low water level fault detection and cutoff.

WATER TEMPERATURE FAULT TEST

Describes how to simulate and test the high water temperature shutdown feature.

FLAME FAULT TESTS

Procedures for simulating and testing flame loss faults during ignition and run.

SAFETY PRESSURE RELIEF VALVE TEST

Guidance on testing the safety pressure relief valve according to ASME standards.

Chapter 9: Maintenance

Annual Maintenance Instructions

Required and recommended tasks for performing annual boiler maintenance.

Replacing the Spark Igniters and Flame Detectors

Detailed guide for replacing spark igniters and flame detectors on each heat module.

Fireside Inspection Instructions

Instructions for performing a fireside inspection of the boiler components.

Removing The Burner Modules

Instructions on how to safely remove the burner modules for cleaning or replacement.

Maintenance of Burner Modules and Combustion Chamber

Steps for cleaning and inspecting burner modules and the combustion chamber.

Burner Section Replacement Instructions

Guidelines for replacing individual burner sections of the boiler.

Chapter 10: Trouble Shooting Guide

Chapter 13: Boiler Water Quality and Maintenance

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