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Aerco Modulex MLX-909 - User Manual

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MC2: 10/03/12 Page 1 of 90
GF-115-H
TAG-0083_0B
AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Ph: 800-526-0288
USER MANUAL
Revised: 10/03/2012
Modulating, Condensing,
Hot Water Boiler Models:
MLX-303
MLX-454
MLX-606
MLX-757
MLX-909
MLX-1060
Modulex MLX Series Boiler
Other manuals for this product include:
GF-115-C MLX E8 Controller/BCM Manual
GF-115-E MLX Electrical Power Guide
GF-115-P-H MLX Piping Guide
GF-115-V MLX Venting Guide
GF-115-G MLX Gas Supply Guide
Modulex MLX Series
Gas Fired Boiler

Table of Contents

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Aerco Modulex MLX-909 Specifications

General IconGeneral
ModulationYes
Fuel TypeNatural Gas or Propane
Input BTU/h900, 000
Boiler TypeCondensing
Firing RateModulating
Voltage120V

Summary

Safety Precautions

Important - For Massachusetts Installations

Specific installation requirements for Massachusetts, including CO detectors and signage.

General Description

Installation

Boiler Location and Clearances

Specifies recommended location and minimum clearance requirements for service access.

General Information for Venting

Vent Pipe Connection

Guidelines for proper connection of the vent pipe, adhering to category IV requirements.

Installation And Sizing

Guidance on proper installation and sizing of vent and combustion air systems.

Piping

CSD-1 Manifold Assembly

Details the components of the supplied CSD-1 manifold assembly for safety.

Electrical

Electrical Connections

Instructions for proper electrical wiring and safety requirements for the boiler.

Boiler Operation

Modulex Boiler Initial Startup

Covers required checks, tools for calibration, manometer installation, flue preparation, and gas pressure checks.

Safety Device Testing

Testing of Safety Devices

Procedures for periodically testing essential safety controls for proper operation.

Processing and Clearing Fault Codes

Steps to identify, correct, and clear fault codes displayed by the controller.

Low Gas Pressure Fault Test

Procedure to test the low gas pressure switch and verify shutdown response.

Low Water Level Fault Test

Methods for testing the low water level cutoff switch operation.

Water Temperature Fault Test

Procedure to test the over-temperature safety switch and shutdown function.

Flame Fault Tests

Tests to simulate flame loss during ignition and operation to check safety shutdowns.

Safety Pressure Relief Valve Test

Instructions for testing the ASME safety pressure relief valve.

Maintenance

Annual Maintenance Instructions

Covers required and recommended tasks for yearly boiler maintenance.

Fireside Inspection Instructions

Covers unit disassembly, burner module maintenance, flue collector, and reassembly.

Boiler Water Quality and Maintenance

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