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Aerco Modulex MLX-606 - User Manual

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MC2: 10/03/12 Page 1 of 90
GF-115-H
TAG-0083_0B
AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Ph: 800-526-0288
USER MANUAL
Revised: 10/03/2012
Modulating, Condensing,
Hot Water Boiler Models:
MLX-303
MLX-454
MLX-606
MLX-757
MLX-909
MLX-1060
Modulex MLX Series Boiler
Other manuals for this product include:
GF-115-C MLX E8 Controller/BCM Manual
GF-115-E MLX Electrical Power Guide
GF-115-P-H MLX Piping Guide
GF-115-V MLX Venting Guide
GF-115-G MLX Gas Supply Guide
Modulex MLX Series
Gas Fired Boiler

Table of Contents

Other manuals for Aerco Modulex MLX-606

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Aerco Modulex MLX-606 Specifications

General IconGeneral
BrandAerco
ModelModulex MLX-606
CategoryBoiler
LanguageEnglish

Summary

Chapter 2: General Description

2.1 Introduction To Technical Features

Overview of the Modulex boiler's technical specifications and design principles.

2.4 Dimensions and Weights

Provides detailed diagrams and tables of the boiler's physical dimensions and weight.

2.5 Technical Data

Presents key technical specifications including input, output, ratings, and operating parameters.

Chapter 3: Installation

3.2 Installation Instructions

Provides step-by-step instructions for unpacking and installing the Modulex boiler.

Chapter 6: Electrical

6.1 Electrical Connections

Explains the electrical connection requirements and safety precautions for the boiler.

Chapter 7: Boiler Operation

7.5 Modulex Boiler Initial Startup

Lists essential checks before performing the initial startup of the boiler.

7.5.1 Tools & Instruments Required For Combustion Calibration

Lists necessary tools and instruments for performing combustion calibration.

7.5.4 Supply Gas Pressure Check & Adjustment

Guides on checking and adjusting the supply gas pressure for optimal operation.

7.5.5 Combustion Calibration

Provides procedures for calibrating the boiler's combustion settings for efficiency.

Chapter 8: Safety Device Testing

8.1 Testing of Safety Devices

Explains the importance and procedures for periodically testing safety devices.

8.3 Low Gas Pressure Fault Test

Describes how to test the low gas pressure safety switch function.

8.4 Low Water Level Fault Test

Explains two methods for testing the low water level cutoff switch.

8.5 Water Temperature Fault Test

Details how to simulate and test the high water temperature safety switch.

8.6 Flame Fault Tests

Outlines procedures to simulate and test flame loss during ignition and operation.

Chapter 9: Maintenance

9.2 Annual Maintenance Instructions

Provides procedures for performing annual maintenance on the boiler.

9.2.4 Replacing the Spark Igniters and Flame Detectors

Instructions for replacing spark igniters and flame detectors.

9.3 Fireside Inspection Instructions

Provides instructions for performing a fireside inspection of the boiler.

9.4 Burner Section Replacement Instructions

Instructions for replacing individual burner sections of the boiler.

9.4.2 Replacement of Burner Sections

Specific instructions for replacing aluminum burner sections.

9.5 Final Testing and Return To Service

Final checks and procedures before returning the boiler to service.

Chapter 10: Trouble Shooting Guide

10.1 Introduction

Introduces the troubleshooting guide and explains its structure.

Chapter 13: Boiler Water Quality and Maintenance

13.3 System Flushing, Treatment, and Cleansing

Details the process for flushing, treating, and cleaning the heating system.

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