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Aerco BMK 1500 - User Manual

Aerco BMK 1500
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Benchmark 1500 - 2000 Boilers
Installation, Operation & Maintenance Manual
OMM-0097_0E AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Page 1 of 182
GF-142 Ph.: 800-526-0288 10/01/2015
USER MANUAL
Installation, Operation and Maintenance
BENCHMARK
1500 and 2000
Gas-Fired Boilers
Natural Gas Modulating
& Condensing Hot Water
Boiler Models:
BMK 1500
BMK 2000
Applicable to Serial Numbers:
G-15-2700 and Above
Latest Update: 10/01/2015

Table of Contents

Other manuals for Aerco BMK 1500

Questions and Answers

Summary

Chapter 1: Safety Precautions

Warnings and Cautions

General safety warnings and cautions applicable to installers and operators.

Chapter 2: Installation

Site Preparation and Clearances

Requirements for selecting an installation site and necessary clearances.

Gas Supply Piping

Guidelines for designing and installing the natural gas supply piping.

AC Electrical Power Wiring

Information on connecting the unit to the AC power supply.

Field Control Wiring

Instructions for making external control wiring connections.

Flue Gas Vent Installation

Guidelines for installing the flue and combustion air venting systems.

Chapter 3: Operation

Control Panel Description

Description of controls, indicators, and displays on the C-More Control Panel.

Control Panel Menus

Explanation of the menu structure and navigation for unit setup and configuration.

Operating Menu

Details on key operating parameters displayed in the read-only Operating Menu.

Configuration Menu

Settings for internal setpoint, unit type, fuel type, and operating modes.

Combustion Cal Menu

Menu for varying blower motor speed to optimize combustion efficiency.

BST (Boiler Sequencing Technology) Menu

Configuration and monitoring of the Boiler Sequencing Technology system.

Chapter 4: Initial Start-Up

Initial Start-Up Requirements

Prerequisites and steps for performing the initial start-up procedure.

Tools and Instrumentation for Combustion Calibration

Outline of necessary tools and instrumentation for combustion calibration.

Natural Gas Combustion Calibration

Step-by-step procedures for calibrating natural gas combustion.

Over-Temperature Limit Switches

Description and checks for over-temperature limit controls.

Chapter 5: Mode of Operation

Indoor;Outdoor Reset Mode

Operation based on outside air temperature to adjust supply header temperature.

AERCO Control System (ACS)

Operation using ACS for efficient control of multiple boilers.

Chapter 6: Safety Device Testing

Testing of Safety Devices

Ensuring control system and safety devices operate correctly.

Chapter 7: Maintenance

Maintenance Schedule

Recommended routine maintenance procedures and intervals.

Chapter 8: Troubleshooting Guide

Airflow Faults During Ignition

Troubleshooting guide for airflow faults occurring during the ignition phase.

Airflow Faults During Purge

Troubleshooting guide for airflow faults occurring during the purge cycle.

Airflow Faults During Run

Troubleshooting guide for airflow faults occurring during unit operation.

Flame Loss Faults

Troubleshooting for flame loss faults during ignition or run.

Gas Pressure Faults

Troubleshooting for high or low gas pressure faults.

High Water Temperature Switch Faults

Troubleshooting for high water temperature switch faults.

Ignition Switch Faults

Troubleshooting ignition switch faults during purge or ignition.

Low Gas Pressure Faults

Troubleshooting low gas pressure conditions.

Low Water Level Faults

Troubleshooting low water level conditions.

Purge Switch Faults

Troubleshooting purge switch faults during ignition.

Residual Flame Faults

Troubleshooting for residual flame detected during standby.

SSOV Switch Faults

Troubleshooting faults related to the SSOV switch operation.

Chapter 9: Boiler Sequencing Technology

BST Implementation Instructions

Detailed steps for configuring BST system options.

Appendix A: Boiler Menu Item Descriptions

Appendix D: Recommended Periodic Testing

Appendix E: Indoor;Outdoor Reset Ratio Charts

Appendix F: Dimensional and Clearance Drawings

Appendix H: Wiring Diagrams

Appendix I: Piping Drawings

Appendix K: Recommended Spares

Summary

Chapter 1: Safety Precautions

Warnings and Cautions

General safety warnings and cautions applicable to installers and operators.

Chapter 2: Installation

Site Preparation and Clearances

Requirements for selecting an installation site and necessary clearances.

Gas Supply Piping

Guidelines for designing and installing the natural gas supply piping.

AC Electrical Power Wiring

Information on connecting the unit to the AC power supply.

Field Control Wiring

Instructions for making external control wiring connections.

Flue Gas Vent Installation

Guidelines for installing the flue and combustion air venting systems.

Chapter 3: Operation

Control Panel Description

Description of controls, indicators, and displays on the C-More Control Panel.

Control Panel Menus

Explanation of the menu structure and navigation for unit setup and configuration.

Operating Menu

Details on key operating parameters displayed in the read-only Operating Menu.

Configuration Menu

Settings for internal setpoint, unit type, fuel type, and operating modes.

Combustion Cal Menu

Menu for varying blower motor speed to optimize combustion efficiency.

BST (Boiler Sequencing Technology) Menu

Configuration and monitoring of the Boiler Sequencing Technology system.

Chapter 4: Initial Start-Up

Initial Start-Up Requirements

Prerequisites and steps for performing the initial start-up procedure.

Tools and Instrumentation for Combustion Calibration

Outline of necessary tools and instrumentation for combustion calibration.

Natural Gas Combustion Calibration

Step-by-step procedures for calibrating natural gas combustion.

Over-Temperature Limit Switches

Description and checks for over-temperature limit controls.

Chapter 5: Mode of Operation

Indoor;Outdoor Reset Mode

Operation based on outside air temperature to adjust supply header temperature.

AERCO Control System (ACS)

Operation using ACS for efficient control of multiple boilers.

Chapter 6: Safety Device Testing

Testing of Safety Devices

Ensuring control system and safety devices operate correctly.

Chapter 7: Maintenance

Maintenance Schedule

Recommended routine maintenance procedures and intervals.

Chapter 8: Troubleshooting Guide

Airflow Faults During Ignition

Troubleshooting guide for airflow faults occurring during the ignition phase.

Airflow Faults During Purge

Troubleshooting guide for airflow faults occurring during the purge cycle.

Airflow Faults During Run

Troubleshooting guide for airflow faults occurring during unit operation.

Flame Loss Faults

Troubleshooting for flame loss faults during ignition or run.

Gas Pressure Faults

Troubleshooting for high or low gas pressure faults.

High Water Temperature Switch Faults

Troubleshooting for high water temperature switch faults.

Ignition Switch Faults

Troubleshooting ignition switch faults during purge or ignition.

Low Gas Pressure Faults

Troubleshooting low gas pressure conditions.

Low Water Level Faults

Troubleshooting low water level conditions.

Purge Switch Faults

Troubleshooting purge switch faults during ignition.

Residual Flame Faults

Troubleshooting for residual flame detected during standby.

SSOV Switch Faults

Troubleshooting faults related to the SSOV switch operation.

Chapter 9: Boiler Sequencing Technology

BST Implementation Instructions

Detailed steps for configuring BST system options.

Appendix A: Boiler Menu Item Descriptions

Appendix D: Recommended Periodic Testing

Appendix E: Indoor;Outdoor Reset Ratio Charts

Appendix F: Dimensional and Clearance Drawings

Appendix H: Wiring Diagrams

Appendix I: Piping Drawings

Appendix K: Recommended Spares

Aerco BMK 1500 Specifications

General IconGeneral
BrandAerco
ModelBMK 1500
CategoryBoiler
LanguageEnglish

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