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AEV Bison - User Manual

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INSTALLATION GUIDE
BISON WINCH KIT
FOR WARN 9.5 XPS WINCH
AEV30350AC
Last Updated: 09/06/19
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Summary

Disassembly

Remove Front Bumper and Skid Plates

Disconnect battery, remove license plate bracket, bumper skid, and related fasteners.

Remove Bumper Center Section and Liners

Remove center bumper section, air diverter clips, and wheel liner closeouts.

Remove Radiator Support Components

Remove specific bolts from the radiator support and unclip the overflow hose.

Connecting AEV Wiring Harness

Prepare and Route Wiring

Open winch controller, disconnect existing harness, and route the AEV harness.

Splice Motor Ground Wire

Isolate and splice the small black motor ground wire within the controller enclosure.

Mount and Reassemble Controller

Mount the controller to the bracket and reassemble the controller housing.

Winch Installation

Mount Controller Bracket and Route Leads

Install bracket, route motor leads between radiator shroud and frame rail.

Install Winch Body and Connect Wiring

Mount winch body, connect motor leads to studs, and attach ground wire.

Route Cables and Trim Air Diverter

Run winch cable through fairlead, trim air diverter, and reinstall.

Reinstall Bumper Components

Reinstall bumper sections, skid plates, and wheel liner closeouts.

License Plate Mounting Options

Drill holes and mount license plate over or under the fairlead as required.

Final Connections and Spooling

Attach positive and negative battery lines and spool the winch cable.

Summary

Disassembly

Remove Front Bumper and Skid Plates

Disconnect battery, remove license plate bracket, bumper skid, and related fasteners.

Remove Bumper Center Section and Liners

Remove center bumper section, air diverter clips, and wheel liner closeouts.

Remove Radiator Support Components

Remove specific bolts from the radiator support and unclip the overflow hose.

Connecting AEV Wiring Harness

Prepare and Route Wiring

Open winch controller, disconnect existing harness, and route the AEV harness.

Splice Motor Ground Wire

Isolate and splice the small black motor ground wire within the controller enclosure.

Mount and Reassemble Controller

Mount the controller to the bracket and reassemble the controller housing.

Winch Installation

Mount Controller Bracket and Route Leads

Install bracket, route motor leads between radiator shroud and frame rail.

Install Winch Body and Connect Wiring

Mount winch body, connect motor leads to studs, and attach ground wire.

Route Cables and Trim Air Diverter

Run winch cable through fairlead, trim air diverter, and reinstall.

Reinstall Bumper Components

Reinstall bumper sections, skid plates, and wheel liner closeouts.

License Plate Mounting Options

Drill holes and mount license plate over or under the fairlead as required.

Final Connections and Spooling

Attach positive and negative battery lines and spool the winch cable.

AEV Bison Specifications

General IconGeneral
Rated Line Pull12, 500 lbs
Motor6.0 hp Series Wound
Gear Ratio265:1
FairleadAluminum Hawse
Line Pull12500 lbs
ControlRemote Switch
Rope TypeSynthetic
Rope Length85'
Weight67 lbs
MountingStandard 10" x 4.5" (254mm x 114.3mm)