Air Lift 60822 - User Manual

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Summary

Introduction and Safety Information

Introduction

Overview of the publication's purpose for installing, maintaining, and troubleshooting the Air Lift 1000 kit.

Important Safety Notice

Crucial safety information regarding vehicle weight ratings and payload limits for safe operation.

Notation Explanation

Defines hazard notations like DANGER, WARNING, CAUTION, and NOTE for procedural importance.

Air Lift 1000 Installation

Getting Started with Installation

Initial steps for preparing the vehicle, including jacking and extending springs.

Air Line Installation Procedures

Covers routing air lines, including tee routing and dual air line methods.

Completing the Installation

Final steps for connecting air lines and testing the system after installation.

Maintenance and Servicing Guide

Maintenance Guidelines

Steps to follow for obtaining the longest life and best results from air springs.

Operating Tips

Advice for using air springs effectively, including inflation pressure and payload handling.

Product Usage and Tuning

Frequently Asked Questions

Answers to common questions regarding air spring installation and use.

Tuning the Air Pressure

Guidance on adjusting air pressure for optimal vehicle level, ride comfort, and stability.

Guidelines for Adding Air

Recommendations for adding air to the springs based on vehicle conditions and load.

The Air Lift 1000 Kit 60822 is an air spring suspension system designed for 2007-2009 Kia Sorento vehicles. This kit is intended to assist with the installation, maintenance, and troubleshooting of the Air Lift 1000 air spring system, aiming to improve vehicle stability, ride comfort, and load-leveling capabilities.

Function Description:

The Air Lift 1000 system utilizes air springs that are inserted into the vehicle's coil springs. These air springs can be inflated or deflated to adjust the suspension's stiffness and height, thereby leveling the vehicle when carrying heavy loads, towing, or experiencing uneven weight distribution. This helps prevent common issues such as bottoming out, excessive sway, and poor headlight aim caused by a sagging rear end. The system is designed to work in conjunction with the existing suspension, providing supplemental support without altering the vehicle's Gross Vehicle Weight Rating (GVWR) or payload capacity. It allows for tuning of air pressure to achieve optimal ride comfort and stability, adapting to various load conditions.

Important Technical Specifications:

Kit Number: 60822
Vehicle Compatibility: 2007-2009 Kia Sorento
Minimum Air Pressure: 5 PSI (Pounds per Square Inch)
Maximum Air Pressure: 35 PSI
Air Spring Type: Designed to fit inside coil springs.
Air Line Connections: Utilizes barbed stems and air line clamps for secure connections.
Inflation Valve: Requires a 5/16" hole for mounting and includes a rubber washer for an outside weather seal.
Air Line Routing: Requires maintaining at least 8" clearance from the exhaust system to prevent melting.
Hardware List (per kit):
- Air spring (2)
- Air line assembly (1)
- Tie strap (6)
- Valve cap (2)
- 5/16" Hex nut (4)
- Rubber washer (2)
- Star washer (2)
- 5/16" Flat washer (2)
- Tee (1) (for tee air line routing)
- Valve (2) (for dual air line routing)

Usage Features:

Load Leveling: The primary function is to level the vehicle when carrying varying loads, preventing sag and improving handling.
Adjustable Ride Comfort: Air pressure can be adjusted to fine-tune the ride quality, allowing users to find the best balance between comfort and stability for different driving conditions.
Enhanced Stability: By reducing body roll, bounce, and dive during braking, the air springs contribute to a more stable and safer driving experience, especially with heavy loads.
Two Air Line Routing Options:
- Tee Air Line Routing: Recommended for general use where weight distribution is relatively even. A single inflation valve controls both air springs simultaneously.
- Dual Air Line Routing: Recommended when the weight in the vehicle varies significantly from side to side, or when unequal pressures are needed for specific applications (e.g., racing to compensate for axle torque transfer). This option uses two separate inflation valves, allowing independent control of each air spring.
Easy Inflation: The system can be inflated using a standard air compressor or even a bicycle tire pump, provided it can produce sufficient pressure.
Installation Flexibility: Inflation valves can be mounted in various protected and accessible locations such as the gas cap well, trunk, rear bumper, or fender flange.

Maintenance Features:

Weekly Air Pressure Checks: Regular monitoring of air pressure is crucial to ensure optimal performance and longevity of the air springs.
Minimum Pressure Requirement: Always maintain at least 5 PSI in the air springs to prevent pinching and ensure proper shape, which is essential for warranty validity.
Maximum Pressure Limit: Never inflate beyond 35 PSI to avoid damage to the air springs and potential safety hazards.
Leak Detection: In case of an air leak, a soapy water solution (1/5 dish soap to 4/5 water) can be used to check all air line connections and valve cores.
Gradual Inflation: Add air in small quantities, checking the pressure frequently, as air springs require less air volume than tires and inflate quickly.
Post-Installation Check: Recheck air pressure 24 hours after initial installation. A 2-4 PSI loss is normal, but a drop of more than 5 lbs warrants a retest for leaks.
Axle Support During Service: When lifting the vehicle on a hoist for prolonged service, support the axle with jack stands to relieve tension on the air springs.
Heat Shielding: Ensure adequate clearance (at least 2-3 inches) between air springs and the tailpipe/exhaust system. Install heat shields if supplied and necessary to prevent heat damage.

Warranty and Returns Policy:

Air Lift Company offers a Lifetime Limited Warranty on the Air Lift 1000 product to the original retail purchaser against manufacturing defects when used on catalog-listed applications under normal operating conditions. The warranty does not cover improper application, installation, racing/off-road use, commercial purposes, or lack of maintenance. The consumer is responsible for removing and returning defective products, with a minimum $10.00 shipping and handling charge for warranty claims. Returns require a Returned Materials Authorization (RMA) number obtained by contacting Air Lift customer service.