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Air Lift LoadLifter 5000 Ultimate User Manual

Air Lift LoadLifter 5000 Ultimate
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Kits 57398 | 88398 | 89398
4WD (Single- and dual-rear wheel)
For maximum effectiveness and safety, please read these instructions
completely before proceeding with installation.
SERIES
Installation
Guide
TM
MN-1053 • (021707) • ECR 8540
Failure to read these instructions can result in an incorrect installation.
2005-10 Ford Super Duty
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Air Lift LoadLifter 5000 Ultimate Specifications

General IconGeneral
BrandAir Lift
ModelLoadLifter 5000 Ultimate
CategoryLifting Systems
LanguageEnglish

Summary

Identifying the Differences Between Kits

Standard LoadLifter 5000

Describes the standard kit's components and appearance.

LoadLifter 5000 Ultimate

Details the Ultimate kit's features, including jounce bumper and black plates.

LoadLifter 5000 Ultimate Plus

Outlines the Ultimate Plus kit with stainless steel parts and braided lines.

Installation Diagram

Hardware and Tools Lists

Common Parts Included in All 3 Kits

Lists common components present in every LoadLifter 5000 kit.

Unique Parts in Each Kit

Details specific components that differentiate each LoadLifter 5000 kit model.

TOOLS LIST

Enumerate necessary tools for the installation process.

Introduction

IMPORTANT SAFETY NOTICE

Crucial safety information regarding vehicle weight ratings and payload limits.

NOTATION EXPLANATION

Defines hazard symbols and notes used throughout the manual for clarity.

Installing the LoadLifter 5000 Series System

GETTING STARTED

Initial steps to prepare the vehicle for air spring installation.

SIDE BRACE INSTALLATION

Instructions for mounting the side brace to the vehicle frame.

AIR SPRING AND BRACKET ASSEMBLY

Steps to assemble the air spring with its mounting brackets.

ATTACHING THE ASSEMBLIES TO THE FRAME

Procedure for mounting the assembled air springs to the vehicle frame.

ATTACHING THE LOWER BRACKET

Detailed steps for securing the lower bracket to the vehicle's axle and springs.

FINISHING THE INSTALLATION

Final steps to secure components like the emergency brake cable.

Installing the Air Lines

Route and connect air lines from springs to valves.

INSTALLING THE HEAT SHIELD

Guide on placing the heat shield to protect air lines from exhaust heat.

Finished Installation Photos

Before Operating

CHECKING FOR LEAKS

Method for testing air connections and inflation valves for leaks.

FIXING LEAKS

Procedures for repairing air leaks found in fittings or air lines.

INSTALLATION CHECKLIST

Clearance test

Verifying adequate space around installed components.

Leak test before road test

Ensuring no air leaks before driving the vehicle.

Heat test

Checking for sufficient clearance from heat sources.

Fastener test

Confirming all bolts and fasteners are torqued correctly.

Road test

Evaluating system performance after initial driving.

Operating instructions

Reviewing operational procedures with the owner.

POST-INSTALLATION CHECKLIST

Overnight leak down test

Rechecking air pressure after 24 hours for stability.

Air pressure requirements

Understanding optimal air pressure settings for ride height.

Thirty-day or 500-mile (805km) test

Final inspection after a period of use for wear and tightness.

Product Use, Maintenance and Servicing

MAINTENANCE GUIDELINES

Recommended practices for maintaining the air spring system.

TUNING THE AIR PRESSURE

Level vehicle

Adjusting air pressure to ensure the vehicle is level.

Ride comfort

Fine-tuning pressure for optimal ride quality.

Stability

Adjusting pressure to improve vehicle stability and handling.

GUIDELINES FOR ADDING AIR

Troubleshooting Guide

FREQUENTLY ASKED QUESTIONS

Answers to common questions about air springs and installation.

Limited Warranty and Return Policy

Replacement Part Information

Contact Information

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