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Airwell AQL20-75 User Manual

Airwell AQL20-75
76 pages
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Air Cooled Water Chillers and Heat Pumps
Refroidisseurs de liquide à condensation par air et pompes à chaleur air-eau
Luftgekühlte Flüssigkeitskühler und Wärmepumpen
Refrigeratori d'Acqua e Pompe di Calore Raffreddati ad Aria
Enfriadores de Agua y Bomba de Calor Condensadas con Aire
Installation and maintenance manual
Manuel d'installation et de maintenance
Installations- und Wartungshandbuch
Manuale di installazione e di manutenzione
Manual de instalación y de mantenimiento
AQL/AQH 20-75
AQC 40-75
IOM AQ410-N.3GB
Part number / Code / Code / Codice / Código : 035B09040-000D
Supersedes / Annule et remplace / Annulliert und ersetzt / Annulla e sostituisce /
Anula y sustituye : 035B09040-000C
Notified Body / Organisme Notifié / Benannte Zertifizierungsstelle / Organismo
Notificato / Organismo Notificado N°. 1115
20
77 kW
20
86 kW
ISO 9001 certified management system

Table of Contents

Questions and Answers:

Airwell AQL20-75 Specifications

General IconGeneral
BrandAirwell
ModelAQL20-75
CategoryHeat Pump
LanguageEnglish

Summary

Foreword

Introduction to the Manual

Provides an overview of the unit's purpose and manual, including symbols and conventions.

Warranty Information

Outlines warranty conditions, validity requirements, and responsibilities.

Emergency and Normal Stop Procedures

Explains how to safely stop and restart the unit using control panel functions.

Manual Structure and Conventions

Describes the symbols and conventions used throughout the manual for clarity.

Safety Guidelines

Safety Foreword and Definitions

Introduces safety regulations and defines key terms like Owner, Installer, and Operator.

General Safety Precautions

Lists general safety guidelines for operating and approaching the unit.

Precautions Against Residual Risks

Details precautions for control, mechanical, and electrical residual risks.

Maintenance Safety Precautions

Outlines essential safety measures for performing maintenance operations.

Identification of Safety Labels

Identifies various safety labels and their meanings on the unit.

Refrigerant Safety Regulations

Covers safety data and regulations for refrigerants and lubricants.

Transport, Handling, and Storage

Unit Inspection Upon Receipt

Instructions for inspecting the unit upon receipt for damage and completeness.

Safe Handling Procedures

Guidelines for safely lifting and moving the unit using appropriate equipment.

Anchoring and Securing the Unit

Explains when and how to secure the unit to its installation site.

Storage Recommendations

Provides precautions for storing the unit before installation to prevent damage.

Installation Guide

Selecting the Installation Site

Details requirements for selecting an appropriate installation location for the unit.

External Water Circuit Setup

Describes the necessary components and considerations for the external water circuit.

Water Connections Procedure

Instructions for connecting the water lines to the unit's inlet and outlet.

Defrost Water Drainage (Heat Pumps)

Specifies drainage requirements for heat pump units during defrost cycles.

Water Buffer Tank System

Details the water buffer tank, its features, components, and installation.

Power Supply Requirements

Details the requirements for connecting the unit to the electrical power supply.

Electrical Connections Guide

Explains how to perform electrical connections according to diagrams and standards.

Unit Start-Up Procedure

Preliminary Checks Before Start-Up

Lists essential checks to perform before the unit's initial start-up.

Step-by-Step Start-Up Sequence

Provides the procedure for safely starting the unit for the first time.

Operational Checks After Start-Up

Outlines checks to ensure proper operation after start-up.

Customer Handover and Training

Instructions for training the end-user on unit operation.

AQL/AQH Control System

Electronic Card Control and Interface

Describes the electronic control unit, keyboard, and display interface.

DIP Switch Settings

Explains the function and settings of the DIP switches for unit configuration.

Alarm and Log Menu Functions

Details alarm codes, descriptions, and how to view logged alarms.

Sensor Reading (SEnS Menu)

Lists sensor codes and their meanings for reading operational data.

SIF Fan Configuration

Explains how to configure special inverter fans for specific static pressure.

AQC Control System

AQC Control System Overview

Introduces the microprocessor control system for AQC units with 2 compressors.

Control Display Functionality

Describes the LCD display and its information presentation.

Control Keyboard Operation

Explains the function of the keyboard keys for navigating and setting parameters.

Alarm Codes and Descriptions

Lists alarm codes, their descriptions, and operational status.

Product Description

General Unit Information

Provides a general description of the AQL/AQH units, their purpose, and construction.

Accessories for AQL/AQH 20-35

Details optional accessories available for AQL/AQH 20-35 models.

Accessories for AQL/AQH 40-75

Details optional accessories available for AQL/AQH 40-75 models.

Refrigerant Flow Diagrams

Illustrates the refrigerant flow within the various AQL/AQH/AQC unit configurations.

Technical Data

Hydraulic Features and Curves

Presents hydraulic performance curves for water flow and pressure drop.

Physical Specifications

Lists physical specifications for different unit models including dimensions and weight.

Electrical Specifications

Provides detailed electrical specifications for various unit configurations.

Shock Absorber Mounting Positions

Shows shock absorber positions and weight distribution for installation.

Dimensional Drawings of Units

Presents detailed dimensional drawings for different unit series.

Installation Space Requirements

Specifies the required clearances for unit installation and ventilation.

Maintenance Procedures

General Maintenance Requirements

Outlines general requirements for unit maintenance and service.

Planned Maintenance Schedule

Details the planned maintenance schedule and required checks.

Refrigerant Charge Procedure

Explains the procedure for charging the refrigerant circuit safely and correctly.

Compressor Maintenance

Provides information regarding compressor maintenance and oil requirements.

Condenser Cleaning

Describes how to clean the condenser coils and potential issues.

Fan System Maintenance

Information on the condenser fans and their maintenance.

Dehydrating Filter Maintenance

Explains the function and maintenance of the dehydrating filter.

Sight Glass Inspection

Describes how to use the sight glass to check refrigerant and humidity.

Thermostatic Expansion Valve Adjustment

Details the procedure for checking and adjusting the thermostatic expansion valve.

Evaporator Heat Exchanger Check

Instructions for checking and cleaning the evaporator heat exchanger.

Troubleshooting Guide

Spare Parts and Diagrams

Recommended Spare Part List

Lists recommended spare parts for the unit's first two years of operation.

Compressor Lubricant Oil

Specifies the type of oil used for compressor lubrication.

Location of Wiring Diagrams

Indicates where wiring diagrams are located and how to request them.

Dismantling and Disposal

General Dismantling and Disposal Procedures

Provides general guidelines for safely dismantling and disposing of the unit.

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