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Airwell AQH 20-75 - User Manual

Airwell AQH 20-75
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Air Cooled Water Chillers and Heat Pumps
Refroidisseurs de liquide à condensation par air et pompes à chaleur air-eau
Luftgekühlte Flüssigkeitskühler und Wärmepumpen
Refrigeratori d'Acqua e Pompe di Calore Raffreddati ad Aria
Enfriadores de Agua y Bomba de Calor Condensadas con Aire
Installation and maintenance manual
Manuel d'installation et de maintenance
Installations- und Wartungshandbuch
Manuale di installazione e di manutenzione
Manual de instalación y de mantenimiento
AQL/AQH 20-75
AQC 40-75
IOM AQ410-N.3GB
Part number / Code / Code / Codice / Código : 035B09040-000D
Supersedes / Annule et remplace / Annulliert und ersetzt / Annulla e sostituisce /
Anula y sustituye : 035B09040-000C
Notified Body / Organisme Notifié / Benannte Zertifizierungsstelle / Organismo
Notificato / Organismo Notificado N°. 1115
20
77 kW
20
86 kW
ISO 9001 certified management system

Table of Contents

Questions and Answers

  • J
    Jennifer Moore DDSAug 19, 2025
    Why is my Airwell AQH 20-75 making excessive noise?
    • H
      Holly NguyenAug 19, 2025
      Excessive noise in your Airwell Heat Pump can stem from several sources. Check the clamping brackets of the lines for vibration. If the thermostatic expansion valve emits a whistler, refill. Inspect the dehydrating filter and ensure the compressor’s locknuts are tightened. If the compressor is noisy with seized bearings, it will need to be replaced.
  • M
    Michelle FlowersAug 22, 2025
    What to do if the HP alarm activates and stops my Airwell AQH 20-75?
    • S
      Steve MyersAug 22, 2025
      If the HP alarm activates and stops your Airwell Heat Pump, it could be due to several reasons. Check the operation of the pressure switch and replace it if defective. Ensure the delivery valve is fully open; replace it if it’s faulty. If there are substances with condensable gases in the circuit, drain the circuit. Also, verify that the condenser fan is functioning correctly by checking its cables and motor; repair or replace if defective.
  • J
    Jordan HendersonAug 26, 2025
    Why is my Airwell AQH 20-75 Heat Pump running but not cooling?
    • C
      Charles DanielsAug 26, 2025
      If your Airwell Heat Pump is running but not cooling, it could be due to an insufficient charge of refrigerant, in which case, you should refill it. Alternatively, the dehydrating filter might be clogged and needs replacement.
  • M
    Megan GarzaAug 28, 2025
    What causes a low oil level in the Airwell AQH 20-75 Heat Pump compressor?
    • C
      Christopher CalhounAug 28, 2025
      A low oil level in your Airwell Heat Pump's compressor can be caused by one or more gas or oil leaks in the circuit; identify and remove these leaks. It can also be due to a mechanical failure of the compressor, or an anomaly of the oil heater of the compressor’s base. If the latter, check the electric circuit and the resistor of the heater of the motor base, and replace defective components.
  • J
    james40Sep 1, 2025
    What causes the LP alarm to activate and stop the Airwell AQH 20-75?
    • K
      kathleenvaldezSep 1, 2025
      The activation of the LP alarm, which stops the Airwell Heat Pump, can be due to a gas leak (identify and remove the leak) or an insufficient charge of refrigerant (refill).
  • A
    Audrey DeckerSep 4, 2025
    How to fix ice on the suction line of my Airwell AQH 20-75?
    • K
      Kirk BurtonSep 4, 2025
      Ice forming on the suction line of your Airwell Heat Pump can be due to wrong calibration of overheating (increase overheating) or due to charge (check the charge).
  • J
    Jill WilsonSep 7, 2025
    What causes frosting of the liquid line in my Airwell AQH 20-75 Heat Pump?
    • J
      Joshua AustinSep 8, 2025
      Frosting on the liquid line of your Airwell Heat Pump can occur if the valve of the liquid line is partially closed; check that the valves are open. Another cause could be a clogged liquid filter; replace the cartridge or the filter.
  • L
    Lisa StewartSep 12, 2025
    Why is the liquid line of my Airwell AQH 20-75 Heat Pump too hot?
    • J
      John JohnstonSep 12, 2025
      If the liquid line of your Airwell Heat Pump is too hot, it's likely due to an insufficient charge. Identify and remove the cause of the loss of charge and refill.
  • M
    Melanie McgeeNov 14, 2025
    What to do if one or both Airwell Heat Pump compressors are not working?
    • L
      linda40Nov 14, 2025
      If one or both of your Airwell Heat Pump compressors aren't working, several issues could be the cause. First, check the electric circuit for ground dispersions and short circuits, and inspect the fuses. Also, examine the wiring of check and safety devices. Ensure that the terminals are not loosened and tightened properly. If the HP pressure switch has intervened, reset it along with the control panel, then restart the appliance, making sure to identify and remove the cause that enabled the pressure switch. If a thermal overload has halted the electric circuit, check the operation of check and safety devices and identify and remove the cause. Also, check the line voltage; if it's too low, address system problems or inform the Energy Distributor if the issue stems from the distribution netw...

Summary

SAFETY

Precautions against residual risks

Specific warnings regarding control system, mechanical, and electrical risks.

Precautions during maintenance operations

Safety measures to be followed before and during maintenance.

Safety labels

Identification of refrigerants, unit labels, and use of filter/flow switch.

Safety regulations

Safety data for R410A refrigerant and polyester oil (POE).

INSTALLATION

Installation Site

Criteria for selecting a suitable installation location, considering weight, winds, and noise.

External Water Circuit

Requirements for the external water circuit, including pump, expansion tank, and pressure switch.

Water connections

Instructions for connecting water lines to the unit's inlet and outlet.

Power supply

Requirements for electrical connections, grounding, and protection devices.

Electrical connections

Detailed instructions for making electrical connections to the unit.

START-UP

Preliminary check

Essential checks before starting the unit for the first time.

Start-up

Sequence of operations for starting the unit and its components.

Checking the operation

Monitoring key parameters and temperatures during initial operation.

AQL;AQH CONTROL

Electronic Card Control

Description of the control unit, keyboard, and parameter settings.

ALAr and Log Menus

Explanation of alarm codes and logs displayed by the unit.

AQC CONTROL

Control of AQC with 2 compressors - The “CHILLER CONTROL” system

Overview of the microprocessor control system for AQC units.

Alarms

Table of alarm codes, descriptions, and reset procedures.

PRODUCT DESCRIPTION

Refrigerant flow diagram - AQL 20 to 35 - R410 A

Schematic diagram of the refrigerant circuit for AQL 20-35 units.

Refrigerant flow diagram - AQH 20 to 35 - R410 A

Schematic diagram of the refrigerant circuit for AQH 20-35 units.

Refrigerant flow diagram - AQL 40 to 75 - R410 A

Schematic diagram of the refrigerant circuit for AQL 40-75 units.

Refrigerant flow diagram - AQH 40 to 75 - R410 A

Schematic diagram of the refrigerant circuit for AQH 40-75 units.

Refrigerant flow diagram - AQC 40 to 75 - R410 A

Schematic diagram of the refrigerant circuit for AQC 40-75 units.

TECHNICAL DATA

Electrical data

Electrical specifications for various unit models.

MAINTENANCE

Planned maintenance

Scheduled maintenance tasks and frequency for qualified personnel.

Refrigerant charge

Procedures and precautions for charging the refrigeration circuit.

TROUBLESHOOTING

SPARE PARTS

Airwell AQH 20-75 Specifications

General IconGeneral
BrandAirwell
ModelAQH 20-75
CategoryHeat Pump
LanguageEnglish

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