AL-KO ESC User Manual

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AL-KO INTERNATIONAL PTY LIMITED
VIC 67-91 Nathan Road, Dandenong South 3175
Ph: (03) 9767 3700 - Fax: (03) 9792 0877
NSW 26 Hallstrom Place, Wetherill Park, 2164
Ph: (02) 8784 9400 - Fax: (02) 9725 4557
QLD 13 Union Circuit, Yatala 4207
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NZ 1 Airpark Drive, Airpark Oaks, Mangere, Auckland
Ph: (09) 255 5611 - Fax: (09) 255 5612
To find out more from AL-KO International visit ww.alko.com.au
TAH11449
Vehicle Te chnology
QUALITY FOR LIFE
AL-KO ESC USER MANUAL
OPERATING INSTRUCTIONS
WARRANTY DETAIL
WARRANTY REGISTRATION CARD
OWNER’S NAME:
ADDRESS:
STATE: P/CODE:
PHONE No.:
EMAIL:
AL-KO ESC FITTED BY: (please tick
✓)
❑ OEM/CARAVAN MANUFACTURER
❑ AFTERMARKET INSTALLER
MODEL:
BRAND OF CARAVAN/TRAILER:
DATE OF PURCHASE:
PURCHASED FROM:
CARAVAN/TRAILER REG NO.:
AFTERMARKET INSTALLER STAMP & SIGNATURE
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AL-KO ESC Specifications

General

Type	Electronic Stability Control
Power Supply	12V DC
Manufacturer	AL-KO
Application	Caravan/Trailer
Function	Stabilizes the trailer during critical driving situations

Summary

About AL-KO ESC

AL-KO ESC Overview

Explains the AL-KO ESC as a sway and swerve stability control system for caravans with AL-KO electric brakes.

How AL-KO ESC Works

ESC Operation Principle

Details how AL-KO ESC detects lateral movement and applies caravan brakes to maintain stability.

Instructions for ESC Use

System Activation and Status Lights

Covers connecting the ESC, its self-test procedure, and interpreting LED status light indicators.

Operational Scenarios and Maintenance

Guidance for off-road use and essential maintenance for connectors and electric brakes.

Frequently Asked Questions

Provides answers to common user queries regarding ESC activation and its effect on vehicle braking.

Troubleshooting ESC Issues

Interpreting Red Status Lights

Details red and flashing red status lights, indicating minor or serious system malfunctions.

Addressing Connection Problems

Covers issues with loose contacts, dirty connectors, and damaged power cables affecting ESC operation.

Resolving Brake and Voltage Faults

Guidance on checking electric brake connectivity, tow vehicle voltage, and connector integrity.

ESC Status Light and Layout

Flashing Red Status Light Diagnosis

Explains that a constant flashing red light signifies a serious problem requiring ESC module repair.

No Power and Flashing Green Lights

Troubleshooting 'no power to ESC' and flashing green light states indicating incomplete system checks.

ESC Module and Component Identification

Visual guide identifying the location of the LED Status Light and ESC Module on the caravan.

AL-KO ESC Wiring and Installation

ESC Power Supply Wiring Options

Details two options for powering the ESC: via a 12-pin or a 2-pin connector.

Tow Vehicle Wiring Requirements

Specifies tow vehicle battery wiring, fuse protection, and recommended electric brake controllers.

12-Pin Connector Pinout

Defines the pin assignments and cable colors for the 12-pin connector used for ESC power and ground.

AL-KO ESC Warranty Policy

Warranty Coverage and Duration

Outlines the product warranty period, coverage details, and conditions for repair or replacement.

Warranty Claim Submission Process

Details the procedure for submitting a warranty claim, including required documentation and customer responsibilities.

Warranty Exclusions and Liability Limits

Lists circumstances that void the warranty and specifies the extent of AL-KO's liability.