AL-KO AKS 2004 - User Manual

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PLEASE ENSURE YOU READ THESE INSTRUCTIONS CARE-

FULLY, BEFORE COMMENCING TO OPERATE THIS PRODUCT.

GENERAL:

1) These notes are guidelines for use of the new handle only. They should

be read in conjunction with the “Assembly and Operating Instructions”

leaet, that should have been supplied with your stabiliser. Please refer to

this leaet for full guidance on maintenance/operation and coupling

procedures for AKS 2004 or AKS 3004. If you do not have a copy, please

request the following from our Service Department:

a) Operating Instructions for AKS 2004 - Part No. 1385399

b) Operating Instructions for AKS 3004 - Part No. 1387429

2) When not in use (during travelling or storage), the handle MUST be

removed from the stabiliser and stored within your vehicle. Providing the

stabiliser has been coupled correctly, the removal of the handle from the

stabiliser arms will not interfere with the normal operation of the stabiliser.

3) Suitable for AKS 2004/3004 Stabilisers only.

ASSEMBLY INSTRUCTIONS FOR

REPLACEMENT AKS 2004/3004 STABILISER HANDLE

PLEASE ENSURE YOU READ THESE INSTRUCTIONS CARE

FULLY, BEFORE COMMENCING TO OPERATE THIS PRODUCT.

GENERAL:

1) These notes are guidelines for use of the new handle only. They should

be read in conjunction with the “Assembly and Operating Instructions”

leaet, that should have been supplied with your stabiliser. Please refer to

this leaet for full guidance on maintenance/operation and coupling

procedures for AKS 2004 or AKS 3004. If you do not have a copy, please

request the following from our Service Department:

a) Operating Instructions for AKS 2004 - Part No. 1385399

b) Operating Instructions for AKS 3004 - Part No. 1387429

2) When not in use (during travelling or storage), the handle MUST be

removed from the stabiliser and stored within your vehicle. Providing the sta-

biliser has been coupled correctly, the removal of the handle from the stabiliser

arms will not interfere with the normal operation of the stabiliser.

3) Suitable for AKS 2004/3004 Stabilisers only.

ASSEMBLY INSTRUCTIONS FOR

REPLACEMENT AKS 2004/3004 STABILISER HANDLE

Other manuals for AL-KO AKS 2004

Original Instructions For Use48 pages

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Summary

Assembly Process

Remove Existing Handle

Undo fixing screw using the torx spanner and remove the red handle from the stabiliser lever arms.

Fit New Handle

Ensure lever arms are level, push new handle on, and tighten fixing screw with the torx spanner.

Summary

Assembly Process

Remove Existing Handle

Undo fixing screw using the torx spanner and remove the red handle from the stabiliser lever arms.

Fit New Handle

Ensure lever arms are level, push new handle on, and tighten fixing screw with the torx spanner.

This document provides assembly instructions for the AL-KO replacement AKS 2004/3004 stabiliser handle. It outlines the general guidelines, kit contents, and step-by-step assembly process for replacing the handle on AL-KO AKS 2004 and AKS 3004 stabilisers.

Function Description

The AL-KO replacement AKS 2004/3004 stabiliser handle is designed to replace an existing handle on AL-KO AKS 2004 and AKS 3004 stabilisers. The handle is a crucial component for operating the stabiliser, which is used to enhance the stability of a caravan or trailer when coupled to a towing vehicle. The stabiliser works by applying friction to the tow ball, thereby reducing snaking and pitching movements during travel. The handle facilitates the engagement and disengagement of the stabiliser's friction pads onto the tow ball.

The replacement handle ensures the continued proper operation of the stabiliser, allowing users to maintain the safety and stability benefits provided by the AKS 2004/3004 system. Its primary function is to provide a secure and ergonomic grip for the user to manipulate the stabiliser's lever arms, which in turn control the friction pads.

Important Technical Specifications

Compatibility: Specifically designed for AL-KO AKS 2004 and AKS 3004 stabilisers only. It is not suitable for other models.
Kit Contents:
- 1 x Replacement handle
- 1 x Torx spanner (for installation)
- 1 x Fixing Screw (for securing the handle)
Part Numbers for Related Manuals (if needed):
- Operating Instructions for AKS 2004: Part No. 1385399
- Operating Instructions for AKS 3004: Part No. 1387429
Handle Material: While not explicitly stated, the handle appears to be made of a durable material, likely a robust plastic or composite, designed to withstand regular use and outdoor conditions. The original handle is described as "red," suggesting a distinct colour for identification.
Fixing Mechanism: The handle is secured to the stabiliser lever arms using a single fixing screw, tightened with a Torx spanner. This mechanism ensures a firm attachment, preventing accidental detachment during operation.
Design: The handle features an ergonomic design, as depicted in the figures, to provide a comfortable and secure grip for the user. Its shape is tailored to fit the stabiliser's lever arms precisely.
Manufacturer Information:
- AL-KO Kober Ltd
- South Warwickshire Business Park, Kineton Road, Southam, Warwickshire, CV47 0AL
- Phone: 01926 818500
- Fax: 01926 818562
- Website: www.al-ko.co.uk
- Part No: 1552888 Rev 07/09 (for the replacement handle kit itself)

Usage Features

Ease of Replacement: The replacement process is straightforward, requiring only a Torx spanner (provided in the kit) to remove the old handle and install the new one. This allows users to perform the replacement themselves without specialized tools or professional assistance.
Secure Attachment: The fixing screw ensures that the handle remains firmly attached to the stabiliser lever arms during use, preventing any slippage or detachment that could compromise safety or operation.
Ergonomic Design: The handle is designed for comfortable and effective operation of the stabiliser, allowing users to easily engage and disengage the friction pads.
Portability/Storage: A key usage feature is the recommendation to remove the handle from the stabiliser when not in use (during travelling or storage) and store it within the vehicle. This practice is crucial for preventing theft, damage, or interference with other components. The document explicitly states that removing the handle does not interfere with the normal operation of the stabiliser once it has been correctly coupled. This implies that the stabiliser's friction mechanism remains engaged even without the handle, provided it was coupled correctly.
Safety Precaution: The instructions emphasize reading the "Assembly and Operating Instructions" leaflet for the stabiliser itself for full guidance on maintenance, operation, and coupling procedures. This highlights the importance of understanding the complete stabiliser system for safe and effective use.

Maintenance Features

Handle Removal for Storage: As mentioned, the handle is designed to be easily removed for storage, which contributes to its longevity by protecting it from environmental exposure, accidental damage, or theft when the stabiliser is not in active use. This is a preventative maintenance measure for the handle itself.
Integrated Tool: The provision of a Torx spanner within the kit simplifies the maintenance task of replacing the handle, ensuring users have the necessary tool readily available.
Reference to Stabiliser Manuals: The document directs users to the main "Assembly and Operating Instructions" leaflet for the AKS 2004 or AKS 3004 stabiliser for comprehensive guidance on maintenance and operation. This implies that the overall maintenance of the stabiliser, including lubrication, inspection of friction pads, and general upkeep, is covered in those separate manuals. The replacement handle itself likely requires minimal maintenance beyond proper storage.
Durability: While not explicitly stated, the design and intended use suggest the handle is built for durability, resisting wear and tear from regular handling and exposure to typical outdoor conditions. The replacement nature of the product also implies that it is designed to restore the functionality of a potentially worn or damaged original handle, extending the life of the stabiliser.