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ALDI FERREX XSZ46I - User Manual

ALDI FERREX XSZ46I
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SELF PROPELLED
PETROL
LAWNMOWER
XSZ46I
V 2021.9
Original Instruction
User
Manual
Great care has gone into the manufacture of this product and it is
should therefore provide you with years of good service when used
properly. In the event of product failure within it‘s intended use over
the course of the first 3 years after date of purchase, we will remedy
the problem as quickly as possible once it has been brought to our
attention. In the unlikely event of such an occurrence, or if you require
any information about the product, please contact us via our helpline
support services, details of which are to be found both in this manual
and on the product itself.
Importer:
SUMEC UK
UNIT A&B ESCRICK BUSINESS PARK
ESCRICK, YORK, YO19 6FD, UK
Email: support@coreservice.co.uk
GB
IE
GB
+44 (0)1904 727506
support@coreservice.co.uk
XSZ46I
MODEL:
AFTER SALES SUPPORT
IE
04/2022
718498
+353 (0)124 75 150
YEAR
WARRANTY
3
Produced for:
Aldi Stores Ltd., PO Box 26,
Atherstone, Warwickshire CV9 2SH.
Aldi Stores (Ireland) Ltd.,
PO Box 726, Naas, Co. Kildare.
www.aldi.com
Contents
Product images and parts list .................................................................3
General information.................................................................................7
Reading and storing the instruction manual.......................................7
Explanation of symbols............................................................................7
Safety........................................................................................................10
Intended use.............................................................................................10
Safety notes...............................................................................................10
Assembly..................................................................................................14
Installation.................................................................................................14
Remove the packaging............................................................................14
Assemble the lower handle.....................................................................15
Assembling the hybrid collection box ..................................................15
Fix the cable...............................................................................................16
Getting started.........................................................................................16
Operation.................................................................................................19
Setting the Cutting Height ......................................................................19
Starting the Engine...................................................................................20
Mowing.......................................................................................................22
Maintenance............................................................................................25
Troubleshooting......................................................................................31
Storage.....................................................................................................32
Disposal....................................................................................................34
Technical data..........................................................................................35
EC Declaration of Conformity
Warranty
Warranty Card
Warranty Conditions

Questions and Answers

Summary

General information

Reading and storing the instruction manual

Guidance on how to read, use, and store the instruction manual for optimal understanding and future reference.

Explanation of symbols

Explains the various symbols and signal words used throughout the manual for clear communication.

Safety

Intended use

Defines the specific purpose of the lawnmower and limitations of use.

Safety notes

Essential safety precautions and warnings to prevent injury and damage during operation.

EXHAUST GAS EMISSION GUARD

Information regarding the composition and hazards of exhaust gases emitted by the engine.

ENVIRONMENTAL PROTECTION

Guidance on the proper disposal of maintenance materials and packaging.

Assembly

Installation

Steps for unpacking and preparing the lawnmower for assembly.

Remove the packaging

Instructions for safely removing the lawnmower and its components from the packaging.

Assemble the lower handle

Instructions for attaching and securing the lower handle to the lawnmower deck.

Assembling the hybrid collection box

Steps for correctly fitting the grass collection box onto the lawnmower.

Fix the cable

Guidance on how to secure the control cables to the lawnmower handle.

Getting Started

Clearing a flooded engine

Procedure to follow if the engine fails to start due to excess fuel.

Mowing

Techniques and safety advice for effective and safe lawn mowing.

Using the mulching function

How to set up and use the mulching feature of the lawnmower.

Emptying the hybrid collection bag

Procedure for safely removing and emptying the grass collection box.

Fuel and lubrication

Operation

Setting the Cutting Height

Instructions on how to adjust the lawnmower's cutting height for different grass conditions.

Starting the Engine

Step-by-step guide on how to safely start the lawnmower engine.

Start;Stop Bar Activation

How to operate the start/stop control mechanism for the engine.

WARRANTY CARD

Warranty conditions

Details of the warranty period, coverage, costs, and exclusions.

Maintenance

Maintenance Schedule

Recommended routine maintenance tasks and their frequency for optimal performance.

Spark Plug

Instructions for checking, cleaning, and adjusting the spark plug.

Air Filter

Instructions for cleaning or replacing the air filter element.

Oil

Guidance on checking and topping up the engine oil level.

Blades

Information on blade inspection, sharpening, balancing, and replacement.

RESIDUAL RISK

Important warnings about potential risks and safety measures during maintenance.

Troubleshooting

Faults and possible causes

Common problems, their potential causes, and recommended troubleshooting steps.

Engine does not start

Steps to diagnose and resolve issues when the engine fails to start.

Uneven mowing results

Troubleshooting tips for achieving an even cut and appearance.

Unsatisfactory bagging of the grass

Solutions for issues related to the grass collection system not working effectively.

Storage

Storing the Lawnmower for Short Periods

Instructions for storing the lawnmower without maintenance for brief periods.

Storing the Lawnmower for Extended Periods

Procedures for preparing the lawnmower for long-term storage to ensure proper function.

Disposal

Disposing of the packaging

Guidelines for recycling and disposing of the product's packaging materials.

Disposing of old devices

Information on the proper disposal of the old lawnmower unit.

Technical data

Engine specifications

Key technical details about the lawnmower's engine, including displacement and power.

Parts details for the replaceable blade

List of part numbers for replaceable components like the blade and spark plug.

Guarantee Declaration

Declaration of CE Conformity

Formal statement confirming the product's compliance with relevant EU directives.

Summary

General information

Reading and storing the instruction manual

Guidance on how to read, use, and store the instruction manual for optimal understanding and future reference.

Explanation of symbols

Explains the various symbols and signal words used throughout the manual for clear communication.

Safety

Intended use

Defines the specific purpose of the lawnmower and limitations of use.

Safety notes

Essential safety precautions and warnings to prevent injury and damage during operation.

EXHAUST GAS EMISSION GUARD

Information regarding the composition and hazards of exhaust gases emitted by the engine.

ENVIRONMENTAL PROTECTION

Guidance on the proper disposal of maintenance materials and packaging.

Assembly

Installation

Steps for unpacking and preparing the lawnmower for assembly.

Remove the packaging

Instructions for safely removing the lawnmower and its components from the packaging.

Assemble the lower handle

Instructions for attaching and securing the lower handle to the lawnmower deck.

Assembling the hybrid collection box

Steps for correctly fitting the grass collection box onto the lawnmower.

Fix the cable

Guidance on how to secure the control cables to the lawnmower handle.

Getting Started

Clearing a flooded engine

Procedure to follow if the engine fails to start due to excess fuel.

Mowing

Techniques and safety advice for effective and safe lawn mowing.

Using the mulching function

How to set up and use the mulching feature of the lawnmower.

Emptying the hybrid collection bag

Procedure for safely removing and emptying the grass collection box.

Fuel and lubrication

Operation

Setting the Cutting Height

Instructions on how to adjust the lawnmower's cutting height for different grass conditions.

Starting the Engine

Step-by-step guide on how to safely start the lawnmower engine.

Start;Stop Bar Activation

How to operate the start/stop control mechanism for the engine.

WARRANTY CARD

Warranty conditions

Details of the warranty period, coverage, costs, and exclusions.

Maintenance

Maintenance Schedule

Recommended routine maintenance tasks and their frequency for optimal performance.

Spark Plug

Instructions for checking, cleaning, and adjusting the spark plug.

Air Filter

Instructions for cleaning or replacing the air filter element.

Oil

Guidance on checking and topping up the engine oil level.

Blades

Information on blade inspection, sharpening, balancing, and replacement.

RESIDUAL RISK

Important warnings about potential risks and safety measures during maintenance.

Troubleshooting

Faults and possible causes

Common problems, their potential causes, and recommended troubleshooting steps.

Engine does not start

Steps to diagnose and resolve issues when the engine fails to start.

Uneven mowing results

Troubleshooting tips for achieving an even cut and appearance.

Unsatisfactory bagging of the grass

Solutions for issues related to the grass collection system not working effectively.

Storage

Storing the Lawnmower for Short Periods

Instructions for storing the lawnmower without maintenance for brief periods.

Storing the Lawnmower for Extended Periods

Procedures for preparing the lawnmower for long-term storage to ensure proper function.

Disposal

Disposing of the packaging

Guidelines for recycling and disposing of the product's packaging materials.

Disposing of old devices

Information on the proper disposal of the old lawnmower unit.

Technical data

Engine specifications

Key technical details about the lawnmower's engine, including displacement and power.

Parts details for the replaceable blade

List of part numbers for replaceable components like the blade and spark plug.

Guarantee Declaration

Declaration of CE Conformity

Formal statement confirming the product's compliance with relevant EU directives.

Overview

This document serves as the User Manual for the FERREX Self-Propelled Petrol Lawnmower, model XSZ461, providing essential information for its safe and effective operation, assembly, and maintenance.

Function Description

The FERREX Self-Propelled Petrol Lawnmower is designed exclusively for cutting grass. It is equipped with a 4-stroke, single-cylinder engine and a self-propelling lever, making it easier to maneuver across lawns. The lawnmower features a hybrid collection box for gathering grass clippings, or it can be used with a mulching function by inserting a mulching plug into the rear discharge chute. The cutting height is adjustable, allowing users to select from 7 positions (25-75mm) to achieve the desired grass length. The engine is started using a pull cord handle after priming.

Usage Features

Before operating the lawnmower, it is crucial to read the instruction manual carefully, paying particular attention to the safety notes. The lawnmower is shipped without oil or petrol, so these must be added to the correct levels before the first start. Always use clean, fresh unleaded petrol and high-quality detergent SAE30 oil (or equivalent 5W30/10W30). Do not overfill the fuel tank or oil sump. The hybrid collection box must always be fitted before starting the engine.

To assemble the lawnmower, first remove all packaging and check for damaged components. The lower handle needs to be fixed to the deck using a wrench, and the upper handle is then secured to the lower handle with quick releases. Ensure the rope guide is on the right handle and that cables are not twisted. The hybrid collection box hooks onto the mower after raising the safety flap. Cables should be secured to the lower handle using the provided clips.

When setting the cutting height, stop the engine and wait for the blade to stop completely. Pull the lever towards the wheel, then move it forwards or backwards to adjust the height, ensuring it clicks into place. To start the engine, ensure the spark plug cap is on the plug and there is sufficient oil and petrol. Press the primer 3 times, pull the start/stop bar towards the upper handle, and then pull the starter handle briskly until the engine starts. Return the starter rope gently to its rest position. If the engine is flooded, release the stop/start bar, remove and dry the spark plug, then reinstall it.

During mowing, always observe strict safety procedures. Keep a firm grip on the upper handle with the stop/start bar and propulsion lever closed. Walk, never run, with the mower, especially on uneven ground. Mow across slopes, not up and down, and exercise caution when changing direction on slopes. Do not use the mower on slopes steeper than 15°. The best results are achieved on dry grass. Avoid using the lowest cutting height for the first cut of the season or in drought conditions; only cut about one-third of the grass height. If the lawnmower is not collecting cuttings efficiently, check if the grass discharge chute is blocked, the collection box is full, or the underside of the mower deck is clogged. The recommended maximum continuous use time is one and a half hours. When using the mulching function, remove the collection grass bag and insert the plastic mulching plug. Always empty the hybrid collection box after mowing, even if not full, as stored grass residues are a fire hazard.

Maintenance Features

Regular maintenance is essential for years of trouble-free use and to ensure the lawnmower operates correctly and safely. The manual provides a maintenance schedule:

  • After every use: Clean the air filter, spark plug, engine oil, and cutting blade.
  • Every 12 hours of use: Clean the air filter, spark plug, engine oil, and cutting blade.
  • Every 24 hours of use: Clean the air filter, spark plug, engine oil, and cutting blade.
  • Every 36 hours of use: Replace the air filter, clean the spark plug, engine oil, and cutting blade.

Never turn the mower upside down. Before tipping the lawnmower onto its side, completely empty the fuel tank using a petrol suction pump. Never clean the lawnmower with a water jet or high-pressure cleaner; the engine must remain dry. Avoid aggressive cleaning agents. After every use, thoroughly clean the lawnmower, especially the underneath and the blade mount. Gently tip the mower back with the front wheels up to remove dirt and grass. Ensure the grass chute is free of any residual grass.

For spark plug maintenance, once the engine has cooled, pull off the spark plug boot with a twist. Remove the spark plug using the supplied socket spanner. Clean the plug with a wire brush and set the gap to 0.7-0.8mm using a feeler gauge. Install the spark plug carefully by hand to avoid cross-threading, then tighten it 1/8 to 1/4 turn with the spanner to compress the washer.

For air filter maintenance, open the cover, remove the foam filter, wash it in liquid detergent and water, squeeze it dry with a clean cloth, then reinstall and close the cover. Never run the engine without the air filter element installed.

For oil maintenance, tilt the lawnmower towards the oil filler, have a container ready to catch the oil, and remove the dipstick. Once emptied, wipe clean any spillages. Refill with 470ml SAE30 oil (or equivalent). The oil level must be between the min and max marks on the dipstick when rested on the filler pipe (not screwed in). Do not overfill. Start the engine and allow it to run briefly, then stop and check the oil level, topping up if necessary.

For blade maintenance, always handle the blade with care, wearing gloves due to sharp edges. Renew the metal blade after 50 hours of mowing or 2 years, whichever comes sooner, regardless of condition. If the blade is cracked or damaged, replace it immediately. Do not hold the blade by hand directly. Maintain the sharpness of the blade; if it is excessively worn, pitted, or blunt, it should be replaced or sharpened. For safety, blade changes should be performed by qualified and authorized personnel. To remove the blade, tip the machine backwards, hold the blade, and unscrew the blade bolt counterclockwise using a spanner wrench. Remove the washer and blade. Inspect the blade adaptor for damage. Fit a new blade, locating it on the two studs on the blade flange, then replace the washer and bolts. Ensure the washer is slightly domed to keep pressure on the bolt. Make sure the blade is correctly located and firmly tighten the bolt without overtightening.

Any repair and maintenance work not described in these instructions should be carried out by a specialist workshop using only original replacement parts. Always allow the equipment to cool before any maintenance and cleaning work to avoid burns from hot engine elements.

For storage, allow the engine to cool fully, ensure the collection box is empty, and clean all debris from under the mower deck. Store the lawnmower on a flat, level surface with all four wheels on the ground upright, in a safe place inaccessible to children or unfamiliar individuals. For extended storage, empty the petrol tank (either by suction pump or by running the engine until it stops), change the engine oil, remove the spark plug, fill the cylinder with approx. 20 ml of clean engine oil, slowly pull the starter handle to bathe the cylinder wall with oil, then screw the spark plug back in. Clean the cooling fins of the cylinder and housing, and the entire machine to protect the paint. Store the machine in a well-ventilated place. Never empty the petrol tank in enclosed areas, near fire, or when smoking, as petrol fumes can cause explosions and fire.

The manual also includes a warranty card and conditions, noting a 3-year warranty from the date of purchase, with 6 months for wear parts. It specifies that the warranty does not cover damage from accidents, improper use or transport, disregard of safety/maintenance instructions, or other improper treatment/modification. After the warranty, repairs are at the customer's expense.

ALDI FERREX XSZ46I Specifications

General IconGeneral
Power SourceElectric
Voltage230V
Cutting Width46 cm
Collection Capacity55 L
Cutting Height AdjustmentCentral
Cutting Height25-75 mm
Motor Power1800 W

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