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Allied A93UH1E - User Manual

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508107-01 Issue 2041 Page 1 of 58
SERVICE MANUAL
A93UH1E / 92G1UHE
(P) 508107-01
*P508107-01*
Table of Contents
Technical Specications - A93UH1E ...........................2
Technical Specications - 92G1UHE ...........................5
Parts Arrangement.......................................................8
Electrical ......................................................................9
Placement & Installation ............................................23
Joint Cementing Procedure .......................................24
Venting Practices .......................................................25
Vent Piping Guidelines ..............................................26
Condensate Piping ....................................................40
Start-Up .....................................................................45
Heating System Service Checks ...............................46
Typical Operating Characteristics .............................. 50
Maintenance ..............................................................51
Wiring Diagram ..........................................................54
Troubleshooting: Heating Sequence of Operation ....55
Troubleshooting: Heating Sequence of Operation
(Continued) ................................................................56
Troubleshooting: Cooling Sequence of Operation ..... 57
Troubleshooting: Continuous Fan / Accessories
Sequence of Operation..............................................58
This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in manuals, be alert to
the potential for personal injury or death.
Electric shock hazard.
Can cause injury or death. Before attempting
to perform any service or maintenance,
turn the electrical power to unit OFF at
disconnect switch(es). Unit may have
multiple power supplies.
WARNING
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves
and protective clothing.
CAUTION
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer (or
equivalent), service agency or the gas supplier.
WARNING
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Summary

Technical Specifications - A93 UH1 E

Model Number Guide

Explains the model number nomenclature for A93UH1E units.

Physical and Electrical Data

Provides detailed physical and electrical specifications for A93UH1E models.

Blower Performance Data

Accessories

Technical Specifications - 92 G1 UHE

Model Number Guide

Explains the model number nomenclature for 92G1UHE units.

Physical and Electrical Data

Provides detailed physical and electrical specifications for 92G1UHE models.

Parts Arrangement

Electrical System

ESD Precautions and Safety

Details precautions for handling electronic components to prevent electrostatic discharge damage.

Control Box Components

Describes transformer, door interlock switch, and integrated control within the control box.

Integrated Ignition Control

Explains the function and features of the hot surface ignition control system.

Key Electrical Components

Covers ignitors, flame sensors, limit switches, and related components.

Gas Valve Operation and Testing

Details gas valve operation, manifold pressure measurement, and related tests.

Combustion Air and Pressure Switch

Inducer and Header Box Function

Explains the role of the combustion air inducer and header box in airflow.

Pressure Switch Operation and Troubleshooting

Details the function of the pressure switch and provides troubleshooting steps.

Blower Compartment

Secondary Limit Controls

Describes the function and operation of the secondary limit control in the blower compartment.

Motor Testing and Installation

Provides procedures for testing and installing the blower motor module.

Placement and Installation

Pipe, Fittings, and Cement Specifications

Outlines approved materials and procedures for vent pipe and fitting installation.

Venting Practices and Guidelines

Covers general venting practices, wall thickness, and exhaust piping routing.

Venting System Design

Vent Piping Guidelines

Provides guidelines for selecting and installing vent piping systems.

Minimum and Maximum Vent Lengths

Details minimum and maximum allowable vent pipe lengths based on capacity and elbows.

Exhaust and Intake Termination Methods

Describes typical exhaust and intake pipe connection methods and requirements.

Vent Termination Clearances

Specifies required clearances for vent terminals based on installation type and location.

Condensate Piping

Condensate Trap and Drain Assembly

Details the installation and priming procedures for the condensate trap and drain.

Start-Up Procedures

Preliminary and Seasonal Checks

Outlines pre-start checks for electrical, condensate traps, and gas systems.

Heating Start-Up and Gas Valve Operation

Guides on safely starting the furnace for heating operation and gas valve use.

Condensate Trap Priming

Explains the steps to properly prime the condensate trap before operation.

Failure to Operate Troubleshooting

Lists common issues and checks when the furnace fails to operate.

Gas Piping and Supply Pressure Checks

Details procedures for testing gas piping and supply pressure.

Performance and Checks

Proper Combustion Analysis

Covers checking CO2 levels and ensuring proper combustion for optimal performance.

High Altitude Adjustments

Explains necessary adjustments for furnaces installed at high altitudes.

Ground and Voltage Checks

Details procedures for checking furnace grounding and voltage supply.

Blower Operation and Static Pressure

Explains blower speed adjustment and external static pressure measurement.

Maintenance and Winterization

Routine Maintenance Tasks

Covers regular tasks like filter replacement and checking vent pipes.

Cleaning Heat Exchanger

Provides detailed steps for cleaning the furnace's heat exchanger.

Wiring Diagram

Troubleshooting Sequences

Heating Sequence of Operation

Provides a flowchart for diagnosing heating operation issues using LED codes.

Cooling Sequence of Operation

Provides a flowchart for diagnosing cooling operation issues using LED codes.

Continuous Fan; Accessories Sequence

Explains the sequence of operation for continuous fan and accessory modes.

Summary

Technical Specifications - A93 UH1 E

Model Number Guide

Explains the model number nomenclature for A93UH1E units.

Physical and Electrical Data

Provides detailed physical and electrical specifications for A93UH1E models.

Blower Performance Data

Accessories

Technical Specifications - 92 G1 UHE

Model Number Guide

Explains the model number nomenclature for 92G1UHE units.

Physical and Electrical Data

Provides detailed physical and electrical specifications for 92G1UHE models.

Parts Arrangement

Electrical System

ESD Precautions and Safety

Details precautions for handling electronic components to prevent electrostatic discharge damage.

Control Box Components

Describes transformer, door interlock switch, and integrated control within the control box.

Integrated Ignition Control

Explains the function and features of the hot surface ignition control system.

Key Electrical Components

Covers ignitors, flame sensors, limit switches, and related components.

Gas Valve Operation and Testing

Details gas valve operation, manifold pressure measurement, and related tests.

Combustion Air and Pressure Switch

Inducer and Header Box Function

Explains the role of the combustion air inducer and header box in airflow.

Pressure Switch Operation and Troubleshooting

Details the function of the pressure switch and provides troubleshooting steps.

Blower Compartment

Secondary Limit Controls

Describes the function and operation of the secondary limit control in the blower compartment.

Motor Testing and Installation

Provides procedures for testing and installing the blower motor module.

Placement and Installation

Pipe, Fittings, and Cement Specifications

Outlines approved materials and procedures for vent pipe and fitting installation.

Venting Practices and Guidelines

Covers general venting practices, wall thickness, and exhaust piping routing.

Venting System Design

Vent Piping Guidelines

Provides guidelines for selecting and installing vent piping systems.

Minimum and Maximum Vent Lengths

Details minimum and maximum allowable vent pipe lengths based on capacity and elbows.

Exhaust and Intake Termination Methods

Describes typical exhaust and intake pipe connection methods and requirements.

Vent Termination Clearances

Specifies required clearances for vent terminals based on installation type and location.

Condensate Piping

Condensate Trap and Drain Assembly

Details the installation and priming procedures for the condensate trap and drain.

Start-Up Procedures

Preliminary and Seasonal Checks

Outlines pre-start checks for electrical, condensate traps, and gas systems.

Heating Start-Up and Gas Valve Operation

Guides on safely starting the furnace for heating operation and gas valve use.

Condensate Trap Priming

Explains the steps to properly prime the condensate trap before operation.

Failure to Operate Troubleshooting

Lists common issues and checks when the furnace fails to operate.

Gas Piping and Supply Pressure Checks

Details procedures for testing gas piping and supply pressure.

Performance and Checks

Proper Combustion Analysis

Covers checking CO2 levels and ensuring proper combustion for optimal performance.

High Altitude Adjustments

Explains necessary adjustments for furnaces installed at high altitudes.

Ground and Voltage Checks

Details procedures for checking furnace grounding and voltage supply.

Blower Operation and Static Pressure

Explains blower speed adjustment and external static pressure measurement.

Maintenance and Winterization

Routine Maintenance Tasks

Covers regular tasks like filter replacement and checking vent pipes.

Cleaning Heat Exchanger

Provides detailed steps for cleaning the furnace's heat exchanger.

Wiring Diagram

Troubleshooting Sequences

Heating Sequence of Operation

Provides a flowchart for diagnosing heating operation issues using LED codes.

Cooling Sequence of Operation

Provides a flowchart for diagnosing cooling operation issues using LED codes.

Continuous Fan; Accessories Sequence

Explains the sequence of operation for continuous fan and accessory modes.

Allied A93UH1E Specifications

General IconGeneral
BrandAllied
ModelA93UH1E
CategoryAir Handlers
LanguageEnglish

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