EasyManua.ls Logo

Almex T1 - User Manual

Default Icon
12 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
T1 - Omron Control INSTRUCTION MANUAL Page 1
SHAW-ALMEX INDUSTRIES LIMITED 49900-030 October 2000
Revised Mar03, Jun04, Aug04, Jun05
INSTRUCTION MANUAL
T1
Omron Control
T1R2 Remote and T1F2, T1F3 Frame Mount Models
TEMPERATURE CONTROL PANEL
This manual was prepared to present the correct methods and procedures of operating and
maintaining your ALMEX TEMPERATURE CONTROL PANEL.
Read this manual carefully before operating your vulcanizer.
SHAW-ALMEX INDUSTRIES LIMITED
PO Box 430
Parry Sound, Ontario, Canada P2A 2X4
Phone: 705-746-5884 or 1-800-461-4351
Fax: 705-746-9484
E-mail: SAIL@ALMEX.COM
Question and Answer IconNeed help?

Do you have a question about the Almex T1 and is the answer not in the manual?

Summary

Record of Purchase

Declaration of Conformity

Safety Precautions

Pictogram Definitions

Explains safety pictograms like Electrical Hazard and Burning Hazard for user awareness.

Usage Limitations

Defines the equipment's intended use for single platen control and operational temperature range.

Assembly and Installation

Unpacking and Inspection

Guidance on safely unpacking the control panel and reporting any damages or shortages.

Control Panel Features

Details key features of the T1 temperature control panel, including display and switch functions.

Functional Diagrams

Visual representation of T1R2, T1F2, and T1F3 models, showing component connections.

Operating the Temperature Control Panel

Temperature Control Settings

Instructions for adjusting set points and protecting controller settings from unintended changes.

Setting Platen Temperature

How to set the desired platen temperature using the controller's Up/Down keys before heating.

Protecting Controller Settings

Procedure for applying protection to controller settings to prevent accidental adjustments.

Temperature Unit Selection

Steps to switch the temperature display between Celsius (°C) and Fahrenheit (°F).

Heating the Vulcanizer

Safe procedures for heating the vulcanizer, including pre-heating checks and timing the cure.

Manual Operation Mode

Utilizing the manual override switch for heating, bypassing the controller for monitoring.

Temperature Regulation Explained

Details the PID controller's operation, cycling, and expected temperature accuracy.

Maintenance and Calibration

Accessing T1 R2 Control Cabinet

Instructions for opening the control cabinet on T1R2 models to access internal components.

Removing T1 F2;T1 F3 Control Panels

Steps for safely removing the control panel from T1F2 and T1F3 frame-mounted units.

Temperature Calibration Procedure

Essential steps for calibrating the controller after component replacement to ensure accuracy.

Auto Tune Function

Guide to using the Auto Tune function to calibrate the controller with the heating element/sensor.

Adjusting Temperature Offset

How to correct temperature readings by adjusting the controller's offset value.

Troubleshooting Common Issues

No Display Issue

Troubleshooting steps for when the temperature controller display shows no output.

Error Display Diagnosis

Identifying and resolving error messages on the temperature controller display.

Vulcanizer Not Heating Faults

Common causes and solutions for the vulcanizer failing to heat up properly.

Vulcanizer Overheating Faults

Troubleshooting steps to diagnose and correct vulcanizer overheating issues.

Set Point Maintenance Failure

Resolving issues where the controller cannot maintain the set point temperature.

Service and Support

Emergency Service Contacts

Provides contact details for immediate technical assistance and emergency support.

Returning Goods Authorization

Procedure for obtaining authorization and documentation before returning items to the factory.

Product Guarantee Information

Details the warranty period and terms for the ALMEX vulcanizer.

Summary

Record of Purchase

Declaration of Conformity

Safety Precautions

Pictogram Definitions

Explains safety pictograms like Electrical Hazard and Burning Hazard for user awareness.

Usage Limitations

Defines the equipment's intended use for single platen control and operational temperature range.

Assembly and Installation

Unpacking and Inspection

Guidance on safely unpacking the control panel and reporting any damages or shortages.

Control Panel Features

Details key features of the T1 temperature control panel, including display and switch functions.

Functional Diagrams

Visual representation of T1R2, T1F2, and T1F3 models, showing component connections.

Operating the Temperature Control Panel

Temperature Control Settings

Instructions for adjusting set points and protecting controller settings from unintended changes.

Setting Platen Temperature

How to set the desired platen temperature using the controller's Up/Down keys before heating.

Protecting Controller Settings

Procedure for applying protection to controller settings to prevent accidental adjustments.

Temperature Unit Selection

Steps to switch the temperature display between Celsius (°C) and Fahrenheit (°F).

Heating the Vulcanizer

Safe procedures for heating the vulcanizer, including pre-heating checks and timing the cure.

Manual Operation Mode

Utilizing the manual override switch for heating, bypassing the controller for monitoring.

Temperature Regulation Explained

Details the PID controller's operation, cycling, and expected temperature accuracy.

Maintenance and Calibration

Accessing T1 R2 Control Cabinet

Instructions for opening the control cabinet on T1R2 models to access internal components.

Removing T1 F2;T1 F3 Control Panels

Steps for safely removing the control panel from T1F2 and T1F3 frame-mounted units.

Temperature Calibration Procedure

Essential steps for calibrating the controller after component replacement to ensure accuracy.

Auto Tune Function

Guide to using the Auto Tune function to calibrate the controller with the heating element/sensor.

Adjusting Temperature Offset

How to correct temperature readings by adjusting the controller's offset value.

Troubleshooting Common Issues

No Display Issue

Troubleshooting steps for when the temperature controller display shows no output.

Error Display Diagnosis

Identifying and resolving error messages on the temperature controller display.

Vulcanizer Not Heating Faults

Common causes and solutions for the vulcanizer failing to heat up properly.

Vulcanizer Overheating Faults

Troubleshooting steps to diagnose and correct vulcanizer overheating issues.

Set Point Maintenance Failure

Resolving issues where the controller cannot maintain the set point temperature.

Service and Support

Emergency Service Contacts

Provides contact details for immediate technical assistance and emergency support.

Returning Goods Authorization

Procedure for obtaining authorization and documentation before returning items to the factory.

Product Guarantee Information

Details the warranty period and terms for the ALMEX vulcanizer.

Almex T1 Specifications

General IconGeneral
Temperature Range-50 to 150°C
Operating Temperature0 to 50°C
OutputRelay
Control ModeON/OFF
DisplayLED