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Alpha InTec2 30CE User Manual

Alpha InTec2 30CE
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Installation and Servicing
Instructions
InTec² 26CE, 30CE and 35CE
Wall Mounted, Fan Assisted, Room Sealed,
Gas Fired, High Efficiency Condensing Combination Boiler
Nepicar House, London Road,
Wrotham Heath, Sevenoaks,
Kent TN15 7RS
For Technical help or for Service call ...
ALPHA HELPLINE Tel: 0844 871 8764
website: www.alpha-innovation.co.uk
Set for use with Natural Gas
Leave these instructions with the User
0051
These instructions have been carefully prepared but we reserve the right
to alter the specification at any time in the interest of product improvement.
© Alpha Therm Limited 2015.
Part No. 1.035665 ST.001836/000
0415/D346
Alpha InTec² 26CE G.C. No. 47 532 66
Alpha InTec² 30CE G.C. No. 47 532 67
Alpha InTec² 35CE G.C. No. 47 532 68
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Alpha InTec2 30CE Specifications

General IconGeneral
ManufacturerAlpha
ModelInTec2 30CE
CategoryBoiler
TypeCombi
Output30 kW
MountingWall-mounted
ERP RatingA
DHW Output (kW)30 kW
Warranty7 years
FuelNatural Gas

Summary

BENCHMARK SCHEME

Code of Practice

Outlines responsibilities for installation, commissioning, and servicing domestic heating products.

Standards of Work

Details requirements for competent installation, commissioning, and servicing by installers.

Customer Service

Specifies customer interaction requirements for installers, including handover and advice.

1 INTRODUCTION

Installation Compliance

Details legal and standard requirements for gas appliance installation and safety.

2 TECHNICAL DATA

Performance Data - Natural Gas

Technical specifications for natural gas operation, including heat output and efficiency.

Performance Data - LPG

Technical specifications for LPG operation, including heat output and efficiency.

Physical Data

Specifies boiler dimensions, clearances, weight, and flue system details.

Flue Lengths

Details requirements and calculations for various flue lengths and bends.

Pump Operation Modes

Describes the different operating modes for the boiler's variable speed pump.

Pump Head Characteristics

Graphical representation of pump head versus flow rate for different speeds.

Pump Power Consumption

Graphical representation of pump power consumption versus flow rate.

Electrical Connections

Details wiring diagrams and connection points for electrical components and controls.

Data Badge Annotation

Explains the meaning of labels and codes found on the boiler's data badge.

Boiler Schematic Diagram

Illustrates the internal layout and component connections of the boiler.

3 GENERAL BOILER INFORMATION

Gas Supply Requirements

Specifies gas supply and pipework requirements for installation and testing.

Electrical Supply Requirements

Details electrical supply voltage, fusing, earthing, and wiring regulations.

Air Supply

States that the boiler does not require room air vents for cooling.

Flue System Installation

Outlines requirements for flue system installation, including slope, supports, and component types.

Flue Terminal Location

Specifies minimum distances for flue terminal positions relative to building features and openings.

Boiler Location Requirements

Details requirements for boiler installation location, wall mounting, and room considerations.

Filling the Central Heating System

Details the procedure for filling and venting the central heating system.

Flushing the Heating System

Outlines essential procedures for cleaning and flushing the heating system before boiler installation.

Condensate Disposal

Specifies requirements for safe and appropriate disposal of boiler condensate.

Domestic Hot Water System Requirements

Details requirements for domestic hot water system connections, pressure, and tap usage.

4 INSTALLATION

Required Clearances

Specifies minimum clearances around the boiler for installation and servicing.

Wall Preparation

Details steps for preparing the wall, marking, and drilling for boiler mounting and flue.

Fitting the Boiler to the Mounting Bracket

Instructions for lifting and mounting the boiler onto the prepared bracket.

Connecting Pipework

Details the procedure for connecting central heating and hot water pipework to the boiler.

Fitting the Flue (Horizontal)

Procedures for fitting the flue system horizontally, including length determination and assembly.

Reducing the Flue Length

Instructions on how to shorten telescopic flue sections if a shorter length is required.

Extending the Flue

Details procedures for extending the flue assembly using extensions and ensuring correct slope.

Fitting Plume Management Components

Describes optional components for managing exhaust flue gas/plume emission.

Connecting the Mains Supply

Provides instructions for connecting the boiler to the mains electrical supply.

External Sensor - Weather Compensation

Explains the function and installation of the external sensor for weather compensation.

5 COMMISSIONING

Fill the System

Step-by-step guide to filling the heating system with water and venting air.

Air Flow Through Heat Exchanger Check

Describes how to check air flow for heat exchanger performance and maintenance reference.

Initial Boiler Lighting Procedure

Details the steps for safely lighting and setting up the boiler for the first time.

Final Commissioning Steps

Details the final steps for commissioning, including system balancing and refilling.

User Information and Advice

Key points to advise the user on boiler operation, safety, and servicing.

Converting to LPG Operation

Details the procedure for converting the boiler from Natural Gas to LPG.

Programming the PCB

Describes how to access and modify PCB parameters for boiler configuration and operation.

6 ROUTINE SERVICING

Combustion Performance Competence

Specifies requirements and qualifications for personnel performing combustion performance checks.

Cleaning the Electrode and Burner

Provides instructions for cleaning the boiler's electrode and burner components.

Cleaning the Heat Exchanger

Details the procedure for cleaning the heat exchanger if airflow test pressure is reduced.

7 COMPONENT REPLACEMENT

Component Identification

Illustrates and lists the identification numbers for various boiler components.

Boiler Preparation and Draining

Outlines procedures for gaining access and draining the boiler.

Ignition, Burner, and Fan Components

Details replacement for ignition electrode, burner, and fan.

Sensor and Fuse Replacement

Instructions for replacing flue sensor, fuse, and potentially other sensors.

PCB Replacement

Details the procedure for replacing the Printed Circuit Board (PCB), including memory chip transfer.

DHW Temperature Sensor Replacement

Details the procedure for replacing the Domestic Hot Water temperature sensor.

DHW Flow Regulator Valve Replacement

Details the procedure for replacing the DHW flow regulator valve assembly.

Pressure Gauge & Air Vent Replacement

Procedures for replacing the pressure gauge and automatic air vent.

Temperature Sensors & Overheat Thermostat Replacement

Instructions for replacing temperature sensors and overheat thermostat.

Pump Head & Pressure Switch Replacement

Details on replacing pump head and primary pressure switch.

Safety Valve & DHW Heat Exchanger Replacement

Outlines steps for replacing safety valve and DHW heat exchanger.

Diverter Valve Motor Replacement

Details the procedure for replacing the diverter valve motor.

8 WIRING DIAGRAM

Illustrated Wiring Diagram

Shows the wiring connections for the InTec² 25CE and 30CE models, including component identification.

Illustrated Wiring Diagram - 35CE

Presents the wiring connections for the InTec² 35CE model, with component identification.

9 ERROR CODES AND FAULT FINDING

Initial Fault Finding Checks

Provides initial checks to perform when a functional fault is suspected.

Error Codes and Fault Descriptions

Lists common error codes, their descriptions, and possible causes for troubleshooting.

10 SHORT PARTS LIST

Boiler Components and Part Numbers

A list of common replacement parts with their Alpha part numbers and quantities.

11 ENERGY CLASSIFICATION

Technical Parameters for Mixed Boilers

Presents technical data for mixed boilers as per Regulation 811/2013, including energy efficiency.

Product Data Sheet - 26CE

Provides the product data sheet and energy label for the InTec² 26CE model.

Product Data Sheets - 30CE and 35CE

Provides product data sheets and energy labels for the InTec² 30CE and 35CE models.

Room Heating System Assembly Chart

A form for calculating and documenting the seasonal space heating energy efficiency of a system.

Parameters for Assembly Chart

Lists parameters required for filling in the assembly chart, referring to Regulation 811/2013.

Domestic Hot Water System Assembly Chart

A form for documenting domestic hot water production system energy efficiency and class.

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

Commissioning Checklist Fields

Contains sections for customer details, controls, system checks, and measurement records.

SERVICE RECORD

Service Record Entries

Provides spaces for engineers to record service details for up to 10 service intervals.

BENCHMARK COMMISSIONING and SERVICING

Benchmark Requirements

Reiterates requirements for boiler installation, commissioning, and annual servicing for warranty.

12 OPTIONAL BOILER CONTROLS (if fitted)

Available Alpha Controls

Lists optional controls available from Alpha for boiler operation and efficiency.

9 IMPORTANT NOTES

Boiler Location and Flue Terminal

Discusses boiler placement, flue terminal placement, and associated considerations.

Cleaning, Servicing, and Gas Safety

Covers boiler cleaning, routine servicing importance, and gas safety regulations.

8 OPERATIONAL FAULTS

Fault Code Display and Interpretation

Explains how fault codes are displayed and how to interpret them using the provided table.

3 HEATING AND HOT WATER TEMPERATURE

Boiler Operating Modes

Explains the Standby, Off, On, Summer, and Winter modes of boiler operation.

Heating and Hot Water Temperature Control

Details how to adjust water temperatures and the function of the external weather compensation probe.

2 OPERATING THE BOILER

Boiler Control Panel and Initial Startup

Describes the boiler control panel layout and the initial purging and mode selection process.

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