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Alpha E-Tec 28 - User Manual

Alpha E-Tec 28
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User
Instructions
E-Tec 28 and 33
Wall Mounted, Fan Assisted, Room Sealed,
Gas Fired, High Efficiency Condensing Combination Boiler
Nepicar House, London Road,
Wrotham Heath, Sevenoaks,
Kent TN15 7RS
For Technical help or for Service call ...
ALPHA HELPLINE Tel: 0844 871 8764
website: www.alpha-innovation.co.uk
Set for use with Natural Gas
Leave these instructions with the User
These instructions have been carefully prepared but we reserve the right
to alter the specification at any time in the interest of product improvement.
© Alpha Therm Limited 2017.

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Summary

Introduction

Operating the Boiler

Standby Mode

Boiler is inactive but frost protection and pump circulation remain active.

Off Mode

Electrical power is supplied, but the boiler will not function.

On Mode

Boiler is active and can be switched between Summer or Winter settings.

Summer Setting

Provides hot water only; central heating remains inactive.

Winter Setting

Operates in both heating and hot water modes, prioritizing hot water.

Heating and Hot Water Temperature

Fill and Pressurise the System

Frost Protection

Condensate Drainage

Gas Safety Regulations

Benchmark Commissioning and Servicing

Important Notes

Boiler Location

Specifies required clearances around the boiler casing for installation.

Flue Terminal

Ensures the external flue terminal is unobstructed and undamaged.

Mains Failure

Describes boiler behavior during electrical or water supply interruptions.

Additional Bathroom Fittings

Advice on selecting compatible bathroom accessories for mains water pressure.

Cleaning

Instructions on how to clean the boiler outer casing safely.

Servicing

Highlights the importance of annual servicing for safety and efficiency.

Gas Leak

Immediate actions to take if a gas leak is suspected.

Electrical Supply

Details the boiler's electrical requirements and plug connection.

Optional Boiler Controls

Overview

This document provides user instructions for the Alpha E-Tec 28 and 33, which are wall-mounted, fan-assisted, room-sealed, gas-fired, high-efficiency condensing combination boilers. These boilers are designed for use with Natural Gas.

Function Description

The Alpha E-Tec range incorporates the latest technology in boiler design, offering improved burner efficiency and reduced electrical consumption, along with high quality and reliability. The boiler's output automatically adjusts according to the system's requirements. These boilers are compatible with most central heating controls, but the manufacturer recommends Alpha Comfort or Easy-Stat standard controls, or the enhanced Alpha Climatic boiler energy manager, for further system efficiency improvements by varying the system temperature based on room temperature and heat losses. All E-Tec models also feature optional connections for an outside sensor to enable a built-in weather compensation feature.

The boilers provide central heating during programmed 'on' times, as set by the fitted controls. Hot water always takes priority over central heating whenever a hot tap is opened.

Usage Features

Operating Modes: The boiler controls are located on the control panel. Before operation, ensure the heating system is filled and the pressure gauge needle (item 8 in Fig. 1) is in the green band when cold. If not, refer to Section 4 for filling instructions.

To operate, switch the boiler on at the mains supply socket. The boiler will initially be in either 'Standby' or 'On' mode.

  • Mode Button (item 1 in Fig. 1): Pressing this button allows selection between 'Standby' or 'On' mode. Press and hold the Mode button for eight seconds to turn the boiler completely off.
  • Standby Mode: In this mode, the boiler does not provide hot water or central heating. However, frost protection and pump circulation features remain active.
  • Off Mode: In this mode, electrical power is supplied to the boiler, but it will not function under any condition.
  • On Mode: When in 'On' mode, the boiler can be switched between 'Summer' or 'Winter' settings by pressing the Mode button (item 1 in Fig. 1).
    • Summer Setting: The boiler only provides hot water when a tap is turned on. Central heating will not activate, even if requested by external controls (frost protection and pump cycle remain active).
    • Winter Setting: The boiler operates for both heating and hot water. Heating activates based on time and temperature settings from any fitted heating controls. Hot water always takes priority over heating when an outlet tap is opened.

Temperature Adjustment:

  • Domestic Hot Water (DHW) Temperature: Use the hot water temperature control buttons (items 4 and 5 in Fig. 1) to adjust the desired temperature, which will be shown on the display in °C. When a tap is opened, the display shows the temperature of water being heated in the boiler, not the actual tap water temperature.
  • Central Heating Water Temperature: Use the heating temperature control buttons (items 6 and 7 in Fig. 1) to adjust the temperature of the water supplied to the radiators. When heating is active, the display shows the temperature of water leaving the boiler for the radiators.

External Weather Compensation (if fitted): If an external weather compensation probe is fitted (indicated by the symbol, item 12 in Fig. 1), the boiler will automatically vary the radiator water temperature. On mild days, radiators may not feel as hot, which is normal and not a fault. The room temperature will still be maintained as set by the room thermostat. When an external weather sensor is fitted, the central heating temperature control buttons (items 6 and 7 in Fig. 1) will adjust a scale of 1 to 9, rather than °C. Each number corresponds to a line on the graph in Fig. 2, which illustrates flow temperature based on external temperature. For example, line 6 corresponds to a flow temperature of 60°C when the external temperature is 10°C. This setting controls the temperature of water supplied to radiators, not the desired room temperature. Time and temperature will still be maintained according to the room thermostat settings.

Filling and Pressurising the System: E-Tec models should have a filling loop installed by the installer in the pipework below the boiler.

  • Important: Do not attempt to fill or pressurise the system while it is hot; wait for it to cool.
  • The filling loop has tap connections at both ends, which should normally be in the closed position (90° to the tap housing).
  • To fill or pressurise: Open one tap fully by turning it 90° anticlockwise. Open the second tap a quarter of a turn. Water will begin to refill the system (you should hear it).
  • Observe the pressure gauge (item 8 in Fig. 1); the needle should rise into the green area (between 1 bar and 1.5 bar pressure).
  • Once the pressure is in the green area, turn both taps back to the off position to stop filling.
  • If the system is overfilled (needle beyond the green area), bleed water from a radiator until the pressure returns to the green area.
  • It is normal for the pressure to be in the black area of the gauge when the boiler is operating.

Frost Protection: The boiler has a built-in frost protection function to protect itself from freezing. If water within the boiler falls below 4°C, the boiler will fire in heating mode to raise the heating water temperature (within the boiler only) to 30°C. For this function to be active, gas and electricity supplies to the boiler must be on, and the boiler must be in either 'Standby' or 'On' mode. Separate protection for the mains water supply and heating circuit must be provided. If Alpha external controls are fitted, a frost protection setting in the room thermostat activates central heating when the temperature falls below 5°C.

Condensate Drainage: High-efficiency (condensing) boilers extract more useful heat from combustion gases, producing water vapour (condensate) that is collected and routed to a suitable drainage point via the condensate drainage pipe. Where possible, the condensate drain should be connected internally to a waste pipe to prevent freezing. If the condensate drain pipe runs outside, it should be fitted with increased diameter pipe and suitably lagged to reduce freezing risk. In extreme temperatures or wind-chill, a proprietary trace-heating system with an external frost thermostat for external condensate drainage pipework should be considered.

Maintenance Features

Cleaning: Use only a damp cloth and mild detergent to clean the boiler's outer casing. Do not use abrasive cleaners.

Servicing: Routine annual servicing is essential to maintain efficient and safe operation of your boiler. This must be performed by a Gas Safe registered engineer who has been trained on the installed boiler. Service details should be recorded on the Benchmark Service Interval Record and left with the householder. To instigate the boiler guarantee, the boiler needs to be registered with the manufacturer within one month of installation.

Gas Safety Regulations: All gas appliances must be installed and serviced by a competent person (Gas Safe registered personnel). Failure to do so correctly can lead to prosecution. The manufacturer's instructions do not override statutory obligations. The Benchmark Checklist must be fully completed by the installer upon boiler installation. All Gas Safe registered installers carry a Gas Safe ID card with a registration number, which should be recorded in the Checklist. You can verify an installer's registration by calling Gas Safe on 0800 408 5500.

Important Notes:

  • Boiler Location: Ensure the following clearances around the casing: Top (horizontal flue) 235 mm, Top (vertical flue) 150 mm, Bottom 150 mm, Each side 5 mm, Front 450 mm. Do not store other articles, clothing, or combustible material in a cupboard containing the boiler or near the boiler/flue pipe.
  • Flue Terminal: The terminal on the outside wall must not be obstructed or damaged. If damaged, turn off the boiler and contact a Service Engineer. Note that as a high-efficiency condensing boiler, vapour emission from the terminal is normal and safe.
  • Mains Failure: In an electrical supply failure, the boiler will not operate. When power is restored, the boiler will return to normal operation. Remember to reset any controls if fitted. If the mains water supply fails, there will be no hot water from taps, but central heating will continue.
  • Additional Bathroom Fittings: Any equipment like mixing valves, showers, or bidets must be designed for mains water pressure. Consult your plumbing merchant or installer for advice.
  • Gas Leak: If a gas leak is suspected, turn off the gas supply, avoid electrical switches, do not smoke, and extinguish all naked flames. Contact the National Gas Emergency Service immediately on 0800 111 999.
  • Electrical Supply: The boiler requires a 230/240 V ~ 50 Hz supply, fused at 3 A. The appliance must be earthed. Instructions are provided for connecting a plug, detailing wire colours (green and yellow for Earth, blue for Neutral, brown for Live).

Alpha E-Tec 28 Specifications

General IconGeneral
TypeCombi
Output28 kW
Dimensions (H x W x D)712 x 440 x 255 mm
Efficiency Rating93%
MountingWall Mounted
ERP RatingA
CH Output (kW)28 kW
DHW Output (kW)28 kW
Warranty5 years
FuelNatural Gas

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