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Alpha E-Tec Plus 33 User Manual

Alpha E-Tec Plus 33
64 pages
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Installation and Servicing
Instructions
E-Tec Plus 28 and 33
Wall Mounted, Fan Assisted, Room Sealed,
Gas Fired, High Efficiency Condensing Combination Boiler
Nepicar House, London Road,
Wrotham Heath, Sevenoaks,
Kent TN15 7RS
For Technical help or for Service call ...
ALPHA HELPLINE Tel: 0344 871 8764
website: www.alpha-innovation.co.uk
Set for use with Natural Gas
Leave these instructions with the User
These instructions have been carefully prepared but we reserve the right
to alter the specification at any time in the interest of product improvement.
© Alpha Therm Limited 2018.
Part No. 1.042373 rev. ST.003780/000
0918/D387
Alpha E-Tec Plus 28 G.C. No. 47 532 77
Alpha E-Tec Plus 33 G.C. No. 47 532 78

Table of Contents

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Alpha E-Tec Plus 33 Specifications

General IconGeneral
Boiler TypeCombi
MountingWall-mounted
ERP RatingA
DHW Output (kW)33
TypeCombi Boiler
Fuel TypeNatural Gas
Max Operating Pressure3 bar
Flow Temperature Range30 - 80°C
Water Connections15mm
Gas Connection22mm

Summary

Safety Symbols

General Boiler Information

Flue System Installation

Provides guidelines for flue system installation, including types and lengths.

Flue Terminal Location

Details required distances from terminals to openings, boundaries, and other features.

Installation Guide

Fitting the Boiler to the Wall Bracket

Explains how to lift and secure the boiler onto the mounting bracket.

Connecting the Pipework

Guides on connecting water, gas, and condensate pipes to the boiler.

Fitting the Flue System

Details the procedure for fitting the CD Easy-Flue system horizontally.

Connecting the Mains Electrical Supply

Details how to connect the boiler to the mains electrical supply.

Boiler Commissioning

Filling and Venting the System

Details the procedure for filling the central heating system with water and removing air.

Gas Tightness and Supply Purging

Describes how to test gas supply for tightness and purge the system.

Initial Boiler Lighting and Operation Modes

Explains how to start the boiler for the first time and select operating modes.

Combustion Check Procedure

Explains how to check and adjust combustion levels using the chimney sweep mode.

Final Commissioning Steps

Covers balancing the system, flushing, refilling, and adding inhibitor.

CO2 Setup and Calibration

Details the procedure for setting and calibrating CO2 levels for optimal combustion.

Routine Servicing Guide

Performing the Combustion Check

Details how to connect a flue gas analyser and perform combustion checks.

Cleaning Burner, Fan, and Electrodes

Instructions for cleaning key internal components like the burner, fan, and electrodes.

Cleaning the Heat Exchanger

Steps for cleaning the heat exchanger and checking insulation panels.

Component Replacement Guide

Ignition and Sensing Electrode Replacement

Instructions for replacing the ignition and sensing electrode assembly.

Main Burner Replacement

Steps for removing and replacing the main burner assembly.

Main PCB Replacement

Details the procedure for replacing the main printed circuit board.

Gas Valve Replacement

Instructions for replacing the gas valve, including safety precautions.

Primary Heat Exchanger Replacement

Step-by-step guide for replacing the primary heat exchanger.

DHW Heat Exchanger Replacement

Step-by-step guide for replacing the domestic hot water heat exchanger.

Wiring Diagram

Error Codes and Fault Finding

Initial Fault Finding Checks

Outlines initial checks to perform before diagnosing faults using error codes.

Troubleshooting Boiler Faults

Details specific error codes, their meanings, and potential causes.

Energy Classification

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