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Alpha E-Tec 30S User Manual

Alpha E-Tec 30S
64 pages
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Installation and Servicing
Instructions
E-Tec 20S and 30S
Wall Mounted, Fan Assisted, Room Sealed,
Gas Fired, High Efficiency Condensing System Boiler
Nepicar House, London Road,
Wrotham Heath, Sevenoaks,
Kent TN15 7RS
For Technical help or for Service call ...
ALPHA HELPLINE Tel: 0344 871 8764
website: www.alpha-innovation.co.uk
Set for use with Natural Gas
Leave these instructions with the User
These instructions have been carefully prepared but we reserve the right
to alter the specification at any time in the interest of product improvement.
© Alpha Therm Limited 2018.
Part No. 1.041383 rev. ST.003581/001
0518/D382

Table of Contents

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Alpha E-Tec 30S Specifications

General IconGeneral
Boiler TypeCombi
ERP RatingA
DHW Output (kW)30
Efficiency (%)93
Flow Rate (l/min)12.1
Standard Warranty (Years)7
Efficiency93%
Fuel TypeNatural Gas
Warranty7 years
MountingWall Mounted

Summary

Benchmark Commissioning and Servicing

Technical Data

Technical Performance Data - Natural Gas

Details performance specifications for natural gas operation, including heat input, output, gas rates, and efficiency.

Technical Performance Data - LPG

Details performance specifications for LPG propane gas operation, including heat input, output, and gas rates.

Physical Data

Provides physical dimensions, clearances for servicing, weight, and flue system diameter information.

Electrical Connections

Details mains supply, earthing requirements, and connection points for programmers and thermostats.

General Boiler Information

Electrical Supply

Details the required voltage, frequency, fusing, earthing, and wiring regulations for the electrical supply.

Flue System

Describes flue system installation requirements, available components, and limitations on flue length and bends.

Flue Terminal Location

Provides minimum clearance distances for flue terminal positions relative to openings, boundaries, and other building features.

Boiler Location

Specifies suitable locations for the boiler, including requirements for wall mounting, timber-framed buildings, and rooms with baths/showers.

Filling the Central Heating System

Explains the procedure for filling the system, setting initial pressure, and using a filling loop.

Installation

Clearances Required

Illustrates and specifies the minimum clearances required around the boiler for installation and servicing.

Fit the Boiler

Provides instructions and safety notes for lifting and fitting the boiler onto the mounting bracket.

Connect the Pipework

Guides on connecting system pipework, condensate pipe, and ensuring valves are closed before turning on supplies.

Fit the Flue

Details the procedure for fitting the Alpha CD Easy-Flue to rear or side exit flues, including length determination.

Connect the Mains Supply

Guides on accessing the terminal block, connecting the mains supply cable, and performing electrical checks.

Fitting Boiler Controls

Recommends Alpha controls and details installation for RF receiver, external controls, and room thermostats.

Commissioning

Fill the System

Outlines the procedure for filling the heating system, venting radiators, checking pressure, and ensuring condensate trap is filled.

Gas Tightness and Supply Purge

Details the procedure for testing gas supply tightness and purging the system in accordance with BS 6891.

Initial Lighting

Guides on turning on gas/electrical supplies, selecting operating modes (Standby, Summer, Winter), and initial operation.

Checking Combustion (Chimney Sweep Mode)

Details how to check combustion levels using Chimney Sweep Mode, adjusting CO2 if necessary.

Final Commissioning

Describes final steps including system balancing, flushing, refilling, adding inhibitor, and completing the Benchmark Checklist.

CO2 Set Up Procedure

Explains how to calibrate minimum and maximum CO2 levels for optimal combustion performance.

Routine Servicing

Combustion Check

Details the procedure for performing a combustion check using a flue gas analyser and interpreting results.

Component Replacement

Gas Valve Replacement

Provides instructions for replacing the gas valve, including isolating supply, disconnecting pipes, and testing for tightness.

Primary Heat Exchanger Replacement

Guides on removing and replacing the primary heat exchanger, including disconnecting sensors and pipes.

Wiring Diagram

Illustrated Wiring Diagram

Provides a visual representation of the boiler's electrical connections, including component identification and colour codes.

Error Codes and Fault Finding

Error Codes and Fault Finding Table

Lists error codes, fault descriptions, and possible causes to help diagnose and resolve boiler issues.

Gas Boiler System Commissioning Checklist

Service Record

Important Notes

Servicing

Emphasizes the importance of routine annual servicing for efficient and safe operation.

Gas Leak Procedure

Provides immediate safety actions in case of a suspected gas leak, including turning off supply and contacting emergency services.

Electrical Supply Requirements

Details the electrical supply requirements, plug connection, and the mandatory earthing of the appliance.

Frost Protection

Gas Safety Regulations

Benchmark Commissioning and Servicing Requirements

Heating and Hot Water Temperature Control

Fill and Pressurise the System

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