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Alpitronic Hypercharger HYC 300 User Manual

Alpitronic Hypercharger HYC 300
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hypercharger - Operation Instructions and Installation Guide
Version 2-2
Hardware
Content
All rights reserved. The reproduction of this document, also partially, is allowed only with authorization by alpitronic Srl
Operation Instructions and
Installation Guide - Hardware
hypercharger HYC_150 / HYC_300
(75 kW – 300 kW)
ultra-fast charging system for electric vehicles
for HW-Versions 4

Table of Contents

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Alpitronic Hypercharger HYC 300 Specifications

General IconGeneral
BrandAlpitronic
ModelHypercharger HYC 300
CategoryBattery Charger
LanguageEnglish

Summary

Safety Instructions

Designated Use

Specifies the intended use of the hypercharger ultra-fast charging system for electric vehicles.

User Guidelines

Outlines intended operators and their required knowledge for the hypercharger.

Installation and Maintenance Safety

Details critical warnings and instructions for safe installation and maintenance procedures.

Product Description

Charging Interfaces

Details available charging interfaces (CCS, CHAdeMO) and their specifications.

Exterior View

Illustrates and labels the external components of the hypercharger units.

Opening the Hypercharger

Provides instructions and diagrams for safely opening the hypercharger doors.

Packaging, Transport, and Storage

Packaging

Describes the specialized wood packaging and its dimensions for the hypercharger.

Transport and Storage

Covers safe methods for transporting and storing the hypercharger, including lifting.

Unpacking Procedures

Step-by-step visual guide for safely unpacking the hypercharger from its packaging.

Installation and Commissioning

Mechanical Installation

Details the mechanical steps for installing the hypercharger, including site configuration.

Electrical Installation

Explains electrical connections, schematics, and overvoltage protection.

Pre-Commissioning Checks

Lists mandatory checks to be performed before initial startup of the charging station.

Commissioning Protocol

Provides a protocol for verifying installation and initial operation of the charging station.

Diagnosis and Parameterization

Default IP Address and Access

Provides the default IP address for accessing the diagnostic web interface.

Operating the Hypercharger

Start Charging Session

Guides through authentication, plug selection, and cable connection.

During Charging Process

Explains how to view the charging overview and status updates.

Terminate Charging Session

Details how to stop charging, leave screen saving mode, and disconnect.

Error Message Procedures

Lists common error messages and troubleshooting steps for resolution.

Error Description and Solution

Maintenance

Maintenance Work Overview

Provides a schedule and description of required periodic maintenance tasks.

Function Tests

Details function tests for circuit breakers and the main switch.

Check for Cleanliness and Condensation

Checks the interior for cleanliness and traces of condensation.

Check Charging Cable

Ensures charging cables are in perfect condition, free from damage or dirt.

Check Screws

Tests tightening torques at terminals and mechanical screw connections.

Check Overvoltage Protection

Verifies the function display of the overvoltage protection device.

Connectivity of SIM Cards

Guides on ensuring proper contact for SIM cards in the charging station.

Filter Mat Replacement

Instructions for regularly changing the air filter mats within the hypercharger.

Coolant Checks

Explains how to check the coolant level, concentration, and pH.

Close Hypercharger

Reminds users to properly close all doors after maintenance activities.

Repair and Service

Disposal

Technical Specifications

General Technical Data

Lists parameters like protection class, site, altitude, and temperature ranges.

Electrical Connection Data

Details electrical specifications for AC/DC connections for HYC_150/300.

Standby Power Consumption

Provides standby power consumption values based on configuration.

Radio Communication Bands

Lists supported frequency bands and transmission levels for radio communication.

Declaration of Conformity

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